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Trans will not shift into OD

86caprirs

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October 11, 2004
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City, State
Chestermere, Alberta
Year, Model & Trim Level
1992 Explorer 4.0L 4x4 XL
It is a 92 4.0L Auto. It sat for a week or 2 and i drove it one day on the freeway and it would not shift into OD. What do i look for or check????
 



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first, topped of fluid level?....if full you might want to consider changing the filter. if your a DIY (do it yourself type) you can get a filter kit from any local parts house. and about 5 quarts of dextron/mercon III total cost about 25-30$. if not shops do them at a range of 150-250$. if that dont work, you may want to have it diagnosed at a tranny shop cuz it may be that time. get ready to shell out about 1600-1800$ for that. also you may want to check and make sure that its not overfilled. some trannys dont like to be overfilled and therefore wont function properly and remember to check fluid while its warmed up and running with the tranny in "park"

hope i helped
 






we will see. i will have to check fluid after i drive it again.
thanks
 






Make sure yo have a good vac line to your vacuum diaphram on your tranny. Or it could be your VSS sensor maybe?
Good luck. Hope this helps.
 






When I see a no 4th gear problem, I like to start with the EEC-IV controls which control the 3-4 shift (and TCC lockup).
1) Pull codes and resolve any codes that come up until you get pass codes for all three sets of codes (see tests at www.dalidesign.com/hbook/eectest.html)
2) If the problem still exists, check the wiring to the transmission solenoids and between the solenoids and the computer. Make sure everything is intact and that the solenoids have a steady 12V with the key on. If pass then,
3) Use output state test (see output state test at above link) while monitoring voltage drop across the solenoid to determine if the computer can command the 3-4 shift. If pass then,
4) Perform road test to see if the computer chooses to command the 3-4 shift.

If the computer can and chooses to command the 3-4 shift and the transmission is not responding to the computer's command, then the problem lies inside the transmission.
 






Well the trans is not solinoid activated or run by the EEC4.So monitoring pids is not an option.

I did pull the hose off to the modulator.No trans fluid came out.i checked the fluid before running the engine and the trans fluid was black and smelled burnt......so i know that it is trans time.So i will hit my local pick-and-pull and get me a trans.The vehical has over 360000km on it so it is time.
 






Well there are two solenoids doing something. The 3-4 often gets a plugged screen. But then, it is not a solenoid operated trans. Right?

(I was being facetious. You are incorrect the computer controls OD and TCC using the two solenoids mentioned, Mr. Shorty is, as usual, correct.)
 






Ok. well i am a tech with Ford in canada. I was talking to my trans guy and he said that the EEC of that year controls nothing.The trans is stand alone.But at the same time my boss says that the trans guys are to fresh out of school to know everything......

So where is this solinoid??I know the trans was working fine before.It just sat for 2 weeks and when i drove it the first time it felt wierd.after the first few stops when i would accelerate it would feel like it started in second.So i dropped it into manual 1 and the shifted up in to 2 then drive.I stopped at the set of lights and put it back into od and drove on the freeway.Thats when i noticed it was not shifting into od....just stayed into 3rd.i tryed shfting into D then back to OD, but it did not help.So i just put the pedal to the wood untill the RPM's were just to much for the 4.0L and it would not shift.The trans guy said to remove the vacuum hose on the modulator.No fluid came out of the line or mod. So they assumed i need a full rebuild.

It is a good vehical dispite the Km on it.I do want to do a 5.0L/AOD swap to it down the road.Just not now since i have a huge project undergoing right now.

If i was having a VSS problem, my spedo would be acting up would it not??Also what happends if the governer goes???hard shift always????So you are also saying that with the NGS i can check my trans out and monitor pids on the trans side???Plus VSS and TCC?????

Sorry i know i am out of my league when i comes to trans work so i learn as i go along.
 






I am having problems with my tranny as well. I can go into 2nd from 1st but it will not let me go to 3rd. Sometimes if i tap the break and let off the gas the car will go into gear, if not it just revs up to 4500 rpms. Please help i cant afford to pay for a new tranny. Any ideas.... it wont let me put a new thread so I am responding to yours cause it is similar.
 






86caprirs said:
Ok. well i am a tech with Ford in canada. I was talking to my trans guy and he said that the EEC of that year controls nothing.The trans is stand alone.But at the same time my boss says that the trans guys are to fresh out of school to know everything......

So where is this solinoid??I know the trans was working fine before.It just sat for 2 weeks and when i drove it the first time it felt wierd.after the first few stops when i would accelerate it would feel like it started in second.So i dropped it into manual 1 and the shifted up in to 2 then drive.I stopped at the set of lights and put it back into od and drove on the freeway.Thats when i noticed it was not shifting into od....just stayed into 3rd.i tryed shfting into D then back to OD, but it did not help.So i just put the pedal to the wood untill the RPM's were just to much for the 4.0L and it would not shift.The trans guy said to remove the vacuum hose on the modulator.No fluid came out of the line or mod. So they assumed i need a full rebuild.

It is a good vehical dispite the Km on it.I do want to do a 5.0L/AOD swap to it down the road.Just not now since i have a huge project undergoing right now.

If i was having a VSS problem, my spedo would be acting up would it not??Also what happends if the governer goes???hard shift always????So you are also saying that with the NGS i can check my trans out and monitor pids on the trans side???Plus VSS and TCC?????

Sorry i know i am out of my league when i comes to trans work so i learn as i go along.

Not sure why your trans techs didn't know this, but the A4LD has always had an electronically controlled lockup clutch, and from '88 on, the 3-4 shift was also electronically controlled. Both shift solenoids are attached to the valve body which can be accessed through the transmission pan. Wiring can be accessed without unbolting anything, so that's where I like to start.
1) Pull codes. I expect your NGS tester can pull codes, or you can just do it the old fashioned way with a jumper wire and voltmeter (being a Ford tech, can I assume you have access to all the manuals and such for such operations?). If you can get your NGS tester to monitor PIDs and such from a '92 EEC-IV computer let me know. To my knowledge, '92 and earlier computers don't even have that ability, so you have to use a breakout box. Some '93 and later EEC-IV computers had the ability to output live data to a scanner, but I haven't seen anything to confirm that functionality in older computers. Resolve any codes, until you get everything to pass. If problem still exists:
2) Check wiring to transmission solenoids. Make sure they are getting +12 V from the EEC relay with the key on. Make sure you have continuity.
3) Using the output state EEC-IV test, see if the computer can command the 3-4 shift. Then a road test to see if the computer is choosing to command the 3-4 shift.
If it passes these tests, then the problem is internal to the transmission.

A note on the VSS question: Your speedometer on a '92 is cable driven. VSS is located on the end of the cable. There could easily be an electrical fault that interferes with the signal to the EEC-IV computer that doesn't interfere with the mechanical operation of the cable.

That's what I know. Hope it helps.

BigpolC: I wish I could help you better, but I'm not that familiar with the 4R44E. I know all the shifts are electronically controlled, and I would assume that the basic wiring and such are the same as for the EEC-IV controlled shifts in the A4LD, but I really don't know. I would expect the diagnosis could be similar (pull codes, use scanner to see what the computer is telling the transmission to do), but I couldn't really give specifics.
 






Also, if you have access to the Rotunda Transmission Tester, put the A4LD overlay on it, and hook it up to the transmission.. do a drive test and see if using the tester you can activate the solenoids, if not, you know it isn't the computer, but internal to the transmission.... and if it is both TCC AND 3-4, I'm betting electrical. If it is just OD, the chances are good the screen is just plugged.
 






So how do i check the solinoids?????I will drop the pan and remove them.You also said that they get crud in them.Can they be cleaned out????
 






You will need to remove the valve body in order to remove the solenoids. The TCC is not the one that tends to plug up, the 3-4 shift has a screen on it, and the screen gets plugged. You can clean it using brake cleaner. While you have thenm out is is a good idea of power them with a 12v source and make sure they "click" and are ok. Brain suggests that you also have someone repeatedly click them as you blow brake fluid thru them wherever you can. Makes sense to me. I think most of this is illustrated in the A4LD Rebuild Diary in useful threads.
 






I will have to check out you diary.

So just apply 12v and it should click. And i do have to remove the valvebody.Will i have to replace the gasket or do they stick very often?
 






Shoot.I am sorry. It is a 1992 Explorer. I thought it was a 93.
 






If the VSS was bad, would that also cause the rear anti lock light to come on????
 






going back to your black fluid you prolly have some burnt clutch packs as well.......
 






OK. so i have to do some weekend diag at work.Now, i have no od and no lock up.So i will check for codes and see what i get.If i have no codes then i will do the wiring check to the trans.I took a quick peek at the 3 pin connector and i have a Purple,red and orange wire.So, i had the ignition on,and found the connector by the oil dipstick.I have 12v there,but i will have to wait to see if i have the same voltage at the connector at the trans.When you say to drive the vehical and monitor if the trans demands the 3/4 shift,do i just tap into a wire at the trans,ground the black lead from the DVOM out and set the Volt meter to 20.Then drive it to see if the volts drops from 12v to 0v when it should shift to od????Do you know what the wire color is for the 3/4 shift solenoid???
Now how do you also check the proper opperation of the speed sensor at the trans(i asume that is the sensor everyone is talking)(VSS)Someone said to try the cruise control????there has to be a better way.
 






"When you say to drive the vehical and monitor if the trans demands the 3/4 shift,do i just tap into a wire at the trans,ground the black lead from the DVOM out and set the Volt meter to 20.Then drive it to see if the volts drops from 12v to 0v when it should shift to od????" -- That's pretty much it, I don't remember wire color, any good wiring diagram should have that information in it. I would recommend using the output state test to see if the computer can command the 3-4 shift before the road test. Setup is the same, you're just cycling the solenoid with the engine off. Since dalidesign removed their EEC-IV test page, there arent' many places that describe the output state test. Basically you perform the KOEO test. After the last CM code is output, press on the throttle to put the computer in output state test mode. Now, each press of the throttle will cycle various solenoids the computer controls (including transmission solenoids).

As for testing the VSS, standard test is to measure resistance of sensor. I don't remember the spec, but if the resistance is correct, the sensor is likely good, if not, then the sensor is likely bad. I expect you could also test using a frequency counter (if your DVOM has one).
 



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Well i finally tore it down since everything else checked out.Found that the OD drum broke and released all the spring causing a domino effect that made me replace everything from the center support to the pump.....When i install the trans this weekend i will let you know what happends.
 






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