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Ford Explorer Community - Maintenance - Modifications - Performance Upgrades - Problem Solving - Off-Road - Street
Explorer Forum Covers the Explorer ST, Explorer Sport, Explorer Sport Trac, Lincoln Aviator, Mercury Mountaineer, Mazda Navajo, Ford Ranger, Mazda Pickups, and the Ford Aerostar
A rattle like that could be anything from a loose heat shield to bad valves/pushrods. I would start by poking around the engine (maybe with a stethoscope) to see if I could isolate where the noise seems to be coming from.