OK, I need help! Went for a pr. of 900 mile trips nonstop. Damn CEL! Help!
Tried to get some good reading on mileage with the DIY Cold Air Intake.
Once again the dreaded CEL and hesitation came back to haunt me.
Drove all nite Saturday 6:30 PM till 10 AM Sunday. Only stops were for gas, coffee and to walk the dog. First tank was 22+ MPG including some city driving. Fill up in SC next is VA! Made it to 2850 ft with no CEL, start patting myself on the back and next thing I get a
CEL.
Pulled over and put in an EGR sensor I pulled from a boneyard. within a minute of driving get a cel that stays on all the way to the last exit in VA 323 I-81. Go to Flying J, fill er up, get an extra large coffee and walk the dog. Oh and put the original EGR sensor back in. Finally make it to PA. NAP TYME!
In PA I swapped the PCM back to the original, changed the oil to Mobile 1 and put a Fram tough Gaurd filter in.
On the way back down south, I detour thru (East bumfu**) Estill SC. Temp was 106 outside. Ran with the AC on. Got a CEL and hesitation at about 400 miles that got so bad I pulled over and put the new PCM back in. Got codes 172, 176 and 513(Bad PCM) with original PCM. Still had CEL and Hesitation as well as lousy gas mileage. Once in SC she sat overnite and has been fine since. Codes 176, 177 from new PCM. O2 both high and low.
It seems that when she gets HOT for an extended period I get the CEL and hesitation. (Usually 300-400 miles nonstop)
Work done to alleviate this problem:
New EGR valve
new plugs, wires
Cleaned MAF and IAC
Changed oil twice
Modified exhaust.
Went to FORD DEALERSHIP. (They said after 232K I need a new truck)
What to do next?
Untill I get the truck running 100% I can't tell if the CAI or blower is helpful.
It seems I need to see James about a datalogger or a Laptop interface to troubleshoot this problem and then reprogram the PCM so the extra air is not just being compensated for by the stock programming.
HELP! Is there a on-the-go laptop interface availble to tune a 1994 EX? I havent found one yet.
