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2002 XLS 3 questions

MR_NC

Member
Joined
December 25, 2004
Messages
13
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City, State
Ohio
Year, Model & Trim Level
2002 XLS
First off, great forum folks! I have done a lot of searching through posts since joining, however I do have a few things I need some help with. Recently bought a 2002 explorer XLS. Being that my F250 has reached retirement, I was going to need a toy puller / winter daily driver. I swore there would be no 4-door’s for me, however it was a great deal and the darn thing has a stick.

Ok, now the ugly. Axle code D4 yep she has what seems to be the “problematic†3:73 LSD. On the way home yesterday after a turn I start to notice a nasty vibration with some sound from the rear end area. Seems most pronounced with a low speed 90 deg turn when in gear under power, coasting around a corner does not produce the same sound. Driving straight down the road seems to be normal other than some noise from the rear when highway driving.

Now the questions I have.

1. The “brown wire fix†for the 4X4 auto. Has anyone done this on a 2002 model? If so anything special to deal with or is it the same as the rest, take out the seat, find the brown wire, insert switch, etc? I am very interested in this change as having 2-Low on the boat ramp will be nice.

2. I got lucky in that the X is still covered by a Ford ESP (for a few more miles anyway). I am going to contact a dealer soon. From searching it would seem that I am not alone with this D4 axle and its “issuesâ€. Are there any TSB’s or such-like that directly relate to this? I saw something mentioned somewhere about a document # that stated engineers were working on the problem. I am thinking the date was 9-04 ish. Has there been some “final†resolution for this problem from Ford? Anyone know of this document number? I can’t find that bloody post now that I need it. I saw it at one point, when I “didn’t†need it :(
Basically what’s the latest poop on the 3:73 LSD problem? Being well informed when I go to the dealer can only help.

3. Recommended dealer in the Toledo Oh area? I don’t go see the dealers much. So I really don’t have a “relationship†with any in my area.

Thanks in advance!
 






Welcome to the site. Not sure about the BW mod. Should work as the system has not changed. As long as Ford didn't reroute the wire, you should be ok.

If you go to www.alldata.com you can look up summaries of the TSB's Ford has issued. If you want the full printout of one that you are interested in, you have to pay.

Can't help with a dealer....
 






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