'94 Fuel Pump Relay!! | Ford Explorer Forums

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'94 Fuel Pump Relay!!

mgv366

Well-Known Member
Joined
January 18, 2002
Messages
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City, State
long island,ny
Year, Model & Trim Level
'05 Sport Trac
Stopped at the store last night and when I turned the key to start it only cranked and cranked...No ignition. Heard no fuel pump whine so I pulled the relay and knocked on it. Replaced and the truck started fine. A few days earlier the truck died while driving. Did the same thing with the relay and it started right up. Mind you the relay is brand new as is the fuel pump and filter. What the hell might be causing this???? :rolleyes:
 



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A loose connection at the relay?
Loose connection at the EEC relay (feeds power to the fuel pump relay)?
Some other loose/dirty connection?
Might try pulling the codes. The computer can store a code (542 I think) in continuous memory for when the fuel pump loses power. There might also be codes for an brief loss of power to the PCM or some other clue in the trouble codes.
 






Probably a long shot, but theres a fuel pump shutoff switch that gets triggered after collisions... maybe it needs to be reset. Under the carpet, passenger side on the firewall.
 






I have a similar problem, and have pulled a code 542. Is there anything that is likely to have caused this? I have switched relays.
Where would be best to start looking for the cause of the loss of power to the fuel pump? This is a very intermittent problem (in my truck), so is it possible to diagnose the problem if it is not currently happening?
 






Having gone through something similar over the past few weeks, I'll share what I've learned about the fuel system.

When you key on, there should be a two second feed to the fuel pump to build up pressure. The electrical go from the EEC relay (under the fusebox, middle relay) to the fuel pump relay (closest to the firewall). If the electrical is good (as in feeding 12+ to the two green wires on the fp relay for the 2 seconds), next check the inertia switch. Pull back the carpet on the passenger side; it is on the firewall by where the feet go. Pull the two wire plug off, and check if voltage is present on key-on to the green wire. Next, check continuity of the inertia switch itself, to ensure it is not tripped or hooped. Then go to the rear driver side, and pull the four-prong plug on the frame rail near the rear shock. There should be an orange and a black wire; check for voltages there also. Lastly, clean and check the ground for the pump, which is under the hood on the driver's side fenderwell (blk/org wire) just behind the washer/expansion tanks.

A quick way to check is also to key-on, while connecting a jumper wire from the self-test connector to a ground (connector is like a trapezoid; use the outermost prong on the shorter stubby-angled end. FP should turn on.

Mine was intermittent, only on hot days after a drive - helluva thing to diagnose. I had originally ruled out the fuel pump - it was less than 2 years old. I did however fix it by replacing the fuel pump and filter again....I must have run with the tank low or some crappy fuel burned it out.

Or it was built on a Friday.......

Hope this helps; this is a Reader's Digest version of all of the posts and help I've received from the board members (please coorect me if I've made any errors!)

Tom
 






Mine has done the same thing intermittintly a few times, but it seems that if i wait a few minutes, then try again, it works.
(i'll have to keep in mind to hit the relay!)
but if i recall, the first time it happened, i COULD hear the pump run!

mgv366- where on LI are you, I'm in Ronkonkoma, and it happened to me this afternoon!!

Scott
 






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