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cutting the stock air box

okcomp.

New Member
Joined
November 2, 2001
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City, State
Austin, T.X.
Year, Model & Trim Level
96 XLT
I noticed that alot of people just cut open their air box instead of getting air induction or something like that. Is their one way of doing it that is better than others or should i just start poking away. I plan on ordering one from kurtz but i thought i'd give this a try in the mean time. Pictures would be nice if you have any.
Thanks guys,
Okcomp.
 



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Where to start...

I have a '01 SOHC Sport with the flat filter and box. I was trying to decide whether to buy the KKM when I yanked out the stock box and had me a look-see.

I have a hard time liking the KKM since it doesn't provide a cool-air intake and instead inhales warmer underhood air. The factory engineers go to great lengths to make sure engines have access to cooler outside air and I wanted to maintain this as much as possible so I opted to open the front of the air box. I broke out my Dremel and cut the front of the box out below the top cover. I didn't open the sides, bottom or rear of the box so as to limit the intake to the area behind the front lights. With winter just about here, I decided to keep the stock paper filter for now.

Before I did any cutting, I put my hand over the intake snorkel and breathed through the MAS opening. I was surprised to find how easily air passed through the box and stock filter. Try it.

All in all, I was impressed with the improvement in low speed power. The engine revs faster and sounds growly under load.
 






thanks

thanks for the explanation, I dont know if it matters too much I have a conical filter. Is this how other people did it or are there any draw backs to this "operation?"
 






My buddy has a 1996 Sport and we were looking at his airbox for this same reason. The 96 has a conical filter and gets its air from a hole in the fenderwell as opposed to my X breathing from the space behind the passenger headlight. I don't even have a hole in the fender.

The fender area seems to be the most popular place for cooler air so if I had that option I would go for that. In looking at my friend's 96, there was a baffle inside the fender that you might want to remove. We didn't get as far as actually looking that part over, but I would guess it was some kind of silencer and if you don't mind a slight intake noise under load, it is better out than in.

Another thing you can do is modify the air box so it has more free area at the open end. When I looked at it, the box itself didn't look too restrictive compared to the size of the MAF, though.

In a prior life I had a V6 Contour that I modified with an airbox from the SVT Contour which looked a lot like the box on your truck. The K&N filter for that box was too long and seemed to almost close off the intake hole so I cut about 1 1/2" off the flter with tin snips and took the plastic nose cone from the top of a stock paper filter and glued that to the K&N with "GOOP". Flow was greatly improved as was gas mileage. The filter never failed and I am sure I improved flow in a big way. I am sure you can do something like this to your X as well. Take a look at the stock Contour SVT filter and you will see the nose cone. When installed, the filter box looked like a jet engine.

I would bet when baffles are removed and a filter is optimized to the air box you will find that there is not too much restriction in the stock air box. Cutting it up will only allow warmed air into the engine which will have the opposite effect to what you are looking for.
 






I cut the front of my airbox also, and I felt a power increase. Free power is the best! :exp:
 






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