If I apply some of the thoughts in this thread, plus some of the suspension theory I use in setting up my race car, I'm thinking along the following lines:
Alignment - At toe problem, and in my case having toe-out, since it wears the insides.
Uneven loading of front suspension. Possibly from sway bar, something bent, uneven torsion bar adjustments. something to put a n uneven load on the suspension. How can this be checked, short of a 4-wheel scale like I use on my race car. I will change sway bar end links before the next set of tires.
Front bearings - if they are loose (I will re-check), they will have an adverse affect on everything. I am discounting them right now, they are tight and quiet.
I might be taking my truck to the shop this coming up week to have my noise looked at as i will be putting on new struts upper control arms and tie rods. If you dont find anything out by time i have mine looked i will let you know what they find. My noise seems to get louder as i drive for awhile and is present until the truck comes to a complete stop not off and on when i apply the brakes.
Tires - these trucks do use a big, heavy tire. Could the ST's just be "tire killers"?
Also of note to answer the post above:
The noise starts above 40, and grows as highway speed increases. Above 80 it actually diminishes. It also diminishes as I turn the wheel more, such as in corners or turns.
There is no shake at any speed, smooth. This is rare, as the truck usually shakes above 75, no matter what tires are on it.
Has there ever been an issue with the rims? It has the stock poly-casts 16" rims.
Everyone keep posting, a good informational thread.