ford 8.8 HELP!!!! | Ford Explorer Forums

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ford 8.8 HELP!!!!

gearhead0211

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Joined
November 19, 2007
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City, State
Lombard, IL / New Smyrna Beach, FL
Year, Model & Trim Level
'96 XLT 4.0L 4WD Auto
my rear end is totally dissassembled..... does ANYone have assembly instuctions ... or details that would help me put this back together.... i am having trouble with the pinion gear.... any and all info woild help...

thanks
~mark
 



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ok as far as the crush sleve is concerned.... i know it takes a lot of force to crush it... 200 or so ft lbs.. while im cranking on it should the pinion gear be able to free spin... mine is bound up somewhere... my guess is either the races arnt prssed in far enough but cranking on that bolt should line everything up right??? after i getthe crush sleve crushed do i remove everything and re-install with the new pinion bolt and torque it to 8 in lbs.... any help would be greatly apriciated(spelled that wrong)

thakyou
~mark

96' 4.0l 4wd 5 in lift (2in shackels 3in body)
 






You do know you're going to need to make sure the gears are aligned properly right? Also the pinion is supposed to have something like 19 ft-lb of tortional resistance once the crush sleeve is in properly. Not 100% on that I'd have to look it up.
 






yea i figured it out i had a spacer in wrong.... it had to pe torqued to 10 INCH pounds!!!! of rotational drag... ridiculous huh
 






at least you figured out what you needed to do gl with the reassembly.
 






Check out the How to Install 8.8 gears for detailed information and pictures.

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