Front diff hitting the drop bracket | Ford Explorer Forums

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Front diff hitting the drop bracket

FMExplorer

the original tramp
Joined
February 6, 2000
Messages
1,925
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City, State
Fort Myers, FL
Year, Model & Trim Level
'99 Explorer EB
Hey guys,
My front pumpkin is hitting the drop bracket on my supertlift 5/5" - even with the sway bars on. Granted, I don't have the new bumpstops, but I didn't think I punded the thing hard enough to whack yet. Any ideas - other than a D44 - how to avoid this?

Thanks for the help!

Jon
 



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I think everyones does that.
I just took a grinder and ground down a little off the pumkin. I don't think it will hurt anything.

 






I have to put a 5.5" bumpstop on mine because I punched a hole in my diff. I think my old trailmaster brackets have been redesigned to avoid this, but The bumpstops don't limit my travel because the diff did prior
 












Originally posted by Perry
I think everyones does that.
I just took a grinder and ground down a little off the pumkin. I don't think it will hurt anything.

Wouldn't that make a weak spot in the diff? I think that is a place I would try and keep the grinder away from.
 






weak spot? the case isnt holding a load, so whats going to give?

i'm on my second diff (housing, spiders and all) thanks to my trailmaster bracket. and as far as i know and have been told by trailmaster, there is not new bracket. the folks at trailmaster tell me i shouldnt be wheelin' so hard. f*ck em, i'm in the process of building my own drop bracket.
 






Thanks guys!
Glad I'm not the only one having this problem. I'll break out the grinder :)

J
 












I did the pumpkin. It was just one of the little fins on the side that I was hitting.
 






I'm hitting the fin too. I can't really grind the bracket because it is hitting at the end of the arm - right about where the bushing is...

J
 






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