1991 Explorer. 118,000 miles. Auto Hubs, Electric shift motor, Transmission, NOT TRANSFER CASE, was rebuilt last week.
Here is the problem:
I tested the 4WD, after the rebuild, to make sure that the connectors were attached etc. It engaged in 4X4 high, low etc just fine. When I turned the 4X4 off and backed up, the hubs will not disengage. I tried numerous times at various distances (forward and backward)
I checked the shift motor, on and off of the transfer case, and it rotates fine in sync with the dash button.
I manually turned the shift knob, located under the electric shift motor, to 4X4 and 2 HI. It turned without resistance.
I removed the front hubs, reinstalled them making them free to turn with the wheels off the ground.
I backed up and lifted each front wheel confirming that they were free. I then put them down and lifted the rear with a roller floor jack. In 2 WD, the shift motor disconnected from the transfer case and the transfer selector on the transfer case in 2 HI, I put the vehicle in drive. The vehicle walked forward. (The front wheels were pulling) In addition, in reverse, the front wheels pushed.
QUESTION 1: If the hubs were bad and locked on their own, would power still be coming from the transfer case? (I have had issues in past years where the hubs would not immediately unlock)
QUESTION 2: Would a reassembly of the transfer case, when the transmission was rebuilt, cause this issue?
How could I test that the front drive shaft from the transfer case is not active in both 4X4 and 2 HI without jacking the entire vehicle up?
Please advise.
Thank you, Doug
Here is the problem:
I tested the 4WD, after the rebuild, to make sure that the connectors were attached etc. It engaged in 4X4 high, low etc just fine. When I turned the 4X4 off and backed up, the hubs will not disengage. I tried numerous times at various distances (forward and backward)
I checked the shift motor, on and off of the transfer case, and it rotates fine in sync with the dash button.
I manually turned the shift knob, located under the electric shift motor, to 4X4 and 2 HI. It turned without resistance.
I removed the front hubs, reinstalled them making them free to turn with the wheels off the ground.
I backed up and lifted each front wheel confirming that they were free. I then put them down and lifted the rear with a roller floor jack. In 2 WD, the shift motor disconnected from the transfer case and the transfer selector on the transfer case in 2 HI, I put the vehicle in drive. The vehicle walked forward. (The front wheels were pulling) In addition, in reverse, the front wheels pushed.
QUESTION 1: If the hubs were bad and locked on their own, would power still be coming from the transfer case? (I have had issues in past years where the hubs would not immediately unlock)
QUESTION 2: Would a reassembly of the transfer case, when the transmission was rebuilt, cause this issue?
How could I test that the front drive shaft from the transfer case is not active in both 4X4 and 2 HI without jacking the entire vehicle up?
Please advise.
Thank you, Doug