Installing new upper balljoint/control arms | Ford Explorer Forums

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Installing new upper balljoint/control arms

Hartman

Explorer Addict
Joined
October 16, 2001
Messages
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City, State
Indianapolis, IN
Year, Model & Trim Level
1996 5.0
The time has come for me to replace my old worn out balljoints with MOOG greasable joints. I know that this is not an easy fix at all, but I'm looking to save myself some money and gain some experience at the same time. Since you have to replace the whole upper control arm to replace the balljoint, I figured I could do those myself and have a shop do the lowers, since they are much more difficult.

I have a few questions on how the upper control arm bolts do the frame. I know that it is held on there with cam bolts, meaning you just have to loosen them and slide them out (or something to that effect?). Also, I know I have to remove the bolt on the steering knuckle and pound the balljoint out. But when it comes to putting the new balljoint in the steering knuckle, do I pound that in too?

If anyone could shed a little more light on this, that would be great.
 



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once the balljoint spindle bolt is out, the balljoint should come out of the spindle with minor tapping with a rubber malet. it also should go back in fairly easy. you may need to jack up the lower control arm to get it lined up and back in. the upper bolts are somewhat difficult to get to. you will need a 1/2 swivil, and an assortment of extensions.

it may be easier to get to if you remove the entire inner fenderwell. this looks like alot of work, but i yanked both of mine in about 20 minutes. with the 5 liter, there is just too much crap in the way to get to them. dont know about the 6 banger, though.
 






same Boat

Hartman, there are threads here that claim the lowers are easier than the uppers. I am going to do my upper arms, (or at least try) as soon as I know I will have a weekday or 2 with no drizzle, rain, or snow...
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CUT and paste from other threads
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The lower ball joints are a piece of cake to replace yourself. This is a job that you can do yourself.
All you need to do is jack it up, pull the tire and wheel, then pull the rotor and take tie rod off the steering knuckle. then remove the steering knuckle from the lower ball joint. Then remove the c-ring (on the top side of the balljoint.Note the balljoint actually faces toward the ground)and with a gear puller remove the balljoint. I had to replace one in Moab and didn't have a gear puller, so I just got the largest socket I had and with a BFH pounded it out. It came out pretty easy, then I pounded the new one back in, put the new c-ring back on and put the whole thing back together. It took me about 2 hours to figure everything out, but after you do the first one, it should only take you about 30 to 45 minutes max to do the other side. The balljoint that I got at the parts store cost $40.00, but it was not a moog.
Save your money and do it yourself.
Dead Link Removed

just did mine on my '97 two weeks ago. It took all day but I had to make three trips to various places for parts. Do both lower ball joints, they are cheap but start with the one you know is bad in case you don't get to the other one right away. I never did a 2WD so I can't say if there is any difference or not. Here is what I found was the best way to do mine:

1) Jack up the front end letting both tires drop as far as they'll drop.
2) Remove the tires.
3) Remove the brake caliper (tie it up with bailing wire).
4) Tie some strong bailing wire from the top of your front shock mounts to your upper control arm so that it doesn't drop too much.
5) Remove the torsion bar (a heavy duty, 2-arm puller works excellent for this, be sure and mark both ends in relation to the lower control arm and the torsion bar adjuster to be certain you get them in the same orientation).
6) Take a 2 pound sledge hammer and hammer on the bottom ball joint stud to knock it out of the spindle (remove the nut and cotter pin first).
7) Remove the two bolts that hold the lower control arm to the vehicle.
8) Remove the lower control arm with the ball joint still in it.
9) Use the largest socket that will fit against the lower ball joint, but still go through the ball joint hole and hammer against the ball joint with a 2 pound sledge hammer until it pops out of the lower control arm.
10) Now you'll have to use some ingenuity to press the new one back in.
11) I took a piece of fence pipe that I had that was a bit too small and cut it to about 3" long. I then slit it from end to end and spred it open to fit it over the new ball joint so that it fit against the metal lip. I then used a piece of pipe on the side of the control arm that the ball joint was going in to and put the whole thing in my vice. I pressed the whole thing together with my vice. I had to go through several pieces of pipe and a lot of cuss words but I got it. It would have been a lot easier if I would have had a 2' piece of 2" diameter pipe to put over my vice hancle to use as a cheater bar though. If the new ball joint seal has a grease weap whole, be sure and position it away from the rotor.
12) Start putting things back together.
13) If your replacement ball joints have grease fittings, be sure and fill them full of grease.
14) Get the front end aligned.
Dead Link Removed
 






Good luck with it Hartman and tell us how it goes. I have a new upper right balljoint coming in tomorrow and I'm going to attempt to install it myself. It actually looks pretty easy to do.
 






The upper control arm bolts are all right there, it doesn't seem like there's anything that would keep me from loosening them.
 






the problem i had was getting the ratchet in there to them. at a glance it appeared to be easy... in reality it was a PITA.
 






Upper Control arm Bolts

Okay I gave it a first shot today... (Drivers side Upper Control Arm on a 4.0 SOHC )
The upper control arm bolts are a PITA. How can they come off? The "cam" wants to come with the bolt head making it impossible. On the right side there are 2 fuel lines in the way, I THINK I can get the bolt if I manuever the fuel lines just right, I just would hate to break it.

On the left side I dont see how it can come off without breaking something. Any advice anyone? I am going to try again fresh in the a.m.

Added = It sure looks to me like the uppershock mount housing makes it near impossible to pull those bolts, no matter how far back you go with the arm pivot points...

Mark R
 






anyone done this themselves?

^bump^
 






yes, i have done mine about 10 times now lol. i got smart, and re-installed them the other way around. they will come out, but they have to be aligned just right, with your tongue hanging out of the left side of your mouth, mid-high humidity, and only on partly cloudy days. in other words, dont give up.

if you have new bolts with cams to replace everything, just save yourself some time and use the sawzall or a cutoff wheel/grinder.
 






question

James... The way they were mounted was stupid... There is a cam welded to the bolt head, and a cam on the Nut end... since there are 2 cams do you see any problem putting the bolts back the "easy" way? In other words , flipping the Bolt/nut ends when I reinstall them? I have been looking at the mount box that they sit in and I cant see any functional difference if I install them the way that is easiest instead of trying an hour a side to get the bolts back in from the shock absorber side...
 






Thanks

I just re-read your message and you evidently saw exactly what I did. It will be a lot easier installing them other way round...
 






...yes, it is much, MUCH easier to install them with the bolt heads turned out. this is the only way to go, IMHO. :)
 






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