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Lumbar Fix

Paul Fithian

Elite Explorer
Joined
October 12, 2016
Messages
348
Reaction score
124
City, State
Long Beach, IN
Year, Model & Trim Level
2007 Job 1 RWD V8 Limited
Here's how to fix both power and manual lumbar supports in these vehicles. Access to repair these is quite difficult, includes removal of the seat and seat back upholstery.

Power Driver Side
This is a Schukra 2016801 actuator:
Schukra 2016801 Lumbar Gear Housing.jpg


Very common for these to have broken planetary gears like this:
Schukra 2016801  Broken Planetary Gears.jpg


Replacement brass gears and a stronger drive wheel can be found here: Upgraded Lumbar Support Parts for Schukra Units Here's how they look installed:
Gruven Gear Assembly 2.jpg

Gruven Gear Assembly 1.jpg


Strengthen the single rivet attachment point with a couple of cable ties, this area can break also and lead to failure
Schukra 2016801 Cable Ties.jpg


Manual Passenger Side
Get one of these Ford 7L2Z-7865500-C parts described in TSB 07-7-3:
Levittown Adjuster Received Part.jpg


Works like this installed
 






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