Removal
Disconnect battery ground cable.
WARNING: THE ELECTRICAL POWER SUPPLY TO THE AIR SUSPENSION SYSTEM MUST BE SHUT OFF PRIOR TO HOISTING, JACKING OR TOWING AN AIR SUSPENSION VEHICLE. THIS CAN BE ACCOMPLISHED BY TURNING OFF THE AIR SUSPENSION SWITCH LOCATED IN THE REAR JACK STORAGE AREA. FAILURE TO DO SO MAY RESULT IN UNEXPECTED INFLATION OR DEFLATION OF THE AIR SPRINGS WHICH MAY RESULT IN SHIFTING OF THE VEHICLE DURING THESE OPERATIONS.
Raise and support the vehicle.
Drain the transmission fluid. Refer to the procedure in this section.
Remove the transmission fluid filter.
Remove the transmission fluid filter bolt.
Remove the transmission fluid filter.
NOTE: Main control assembly does not need to be removed for solenoid service.
Remove wire loom guide and protector.
Carefully lift up on wire loom guide and protector and disengage the retaining pins from the solenoid clamps.
Disconnect the appropriate solenoid electrical connector.
Disconnect shift solenoids electrical connectors.
Disconnect the torque converter clutch (TCC) solenoid electrical connector.
Disconnect the electronic pressure control (EPC) solenoid electrical connector.
CAUTION: The TCC solenoid and converter modulator valve may pop out of its bore. This may damage the solenoid or converter modulator valve.
CAUTION: Shift solenoid (SS3) may pop out of its bore. This may damage the solenoid.
Remove the shift solenoids (7G484).
Remove the wire harness.
Remove the solenoid clamp bolts.
Remove the solenoid clamp.
Remove the appropriate solenoid(s).
Installation
Install the new solenoid(s).
CAUTION: The solenoid clamp must be installed in the TCC and EPC solenoid grooves, shift solenoid pockets and the No. 204 plug.
Install the solenoid clamp.
Position the solenoid clamp on the main control valve body.
Install the solenoid clamp bolts.
Connect the six solenoid electrical connectors.
Connect shift solenoid SS1, SS2, SS3, SS4 electrical connectors.
Connect the torque converter clutch (TCC) solenoid electrical connector.
Connect the electrical pressure control (EPC) solenoid electrical connector.
CAUTION: Excessive pressure may break the retaining pins.
Install the main control valve body wire loom.
Align the retaining pins to the holes in the solenoid clamps and gently press in the main control valve body wire loom guide and protector.
Install the transmission fluid filter.
Install the transmission fluid filter.
Install the transmission fluid filter bolt.
Install the transmission fluid pan.
Position a new transmission fluid pan gasket on the transmission fluid pan.
Align and install the transmission fluid pan.
Loosely install the 18 transmission fluid pan bolts.
Tighten the transmission fluid pan bolts.
NOTE: If equipped with air suspension, reactivate the system by turning on the air suspension switch.
Lower the vehicle.
Connect battery ground cable.
Fill the transmission to the proper fluid level and check for proper transmission operation.
Use MERCON V® Automatic Transmission Fluid meeting Ford specification XT-5-QM.
#3 is the EPC solenoid
Id assume the CD changer connector would be in the right rear quarterpanel plastic, but dont quote me on that. The 97 ford service manual claimed it was in the center console.. hah, what do you know, wrong again!
lol!