Power Seat Malfunction | Ford Explorer Forums

  • Register Today It's free!

Power Seat Malfunction

Paul Fithian

Elite Explorer
Joined
October 12, 2016
Messages
348
Reaction score
124
City, State
Long Beach, IN
Year, Model & Trim Level
2007 Job 1 RWD V8 Limited
I recently discovered my 10-way power drivers seat no longer goes backward. Seems like the tracks are "offset", you can feel it twist and bind as it tries to move back and then stops. If I loosen the 4 mounting bolts, it goes back as normal.

Vehicle has over 255,000 miles, maybe worn out seat tracks? Any advice other than replacing it with a used one from the junkyard?
 



Join the Elite Explorers for $20 each year or try it out for $5 a month.

Elite Explorer members see no advertisements, no banner ads, no double underlined links,.
Add an avatar, upload photo attachments, and more!
.





Motor shaft (one of them) or plastic gear drive is broken.
Not sold separately.
Unfortunately ,your only option is to replace the whole seat base
 






junkyard. FWIW you can remove the plastic "worm nut" (best description I can give) Obvious choice is to steal 2 from the PASSENGER side seat as those would not be used near as much. I'm doing this right now as my seat has about 1/4" slop in it. You hit the brakes...then the seat moves you forward another 1/4 inch...lol
 






junkyard. FWIW you can remove the plastic "worm nut" (best description I can give) Obvious choice is to steal 2 from the PASSENGER side seat as those would not be used near as much. I'm doing this right now as my seat has about 1/4" slop in it. You hit the brakes...then the seat moves you forward another 1/4 inch...lol
Mine dont have the passenger powerseats to take the gear off

Bought ( used )on ebay for 200 bucks
 






Grease it up good before installation, poor/old lubrication might have been why the original failed.
 






I pulled this beauty out of a local wreck for $60. I'll strip it down and clean it up, plan to use my cushions and seat covers with this new frame.

Vehicle was side-swiped on the driver side, no air bags deployed on this wreck.

JY Seat As Found.jpg
 






Had a chance to strip down the junkyard seat, clean it up, and reinstall with my upholstery.
Seat Back Install.jpg
Seat Back Cover Install.jpg


Testing showed the seat rear raise/lower mechanism was not working. Motor hums but no movement. doesn't look like there is a way to replace any components in the seat assembly, many large pivot pins with swaged ends. Cable for lumbar support is also broken, motor on it works when actuated.
Seat Rear Raise-Lower Mechanism.jpg


All good on seat installation, foward/back and recline are now smoother, no restraint system error codes.
Seat Installed.jpg
 






Played around a bit to come up with a way to repair the lumbar and rear raise/lower actions on the replacement junkyard seat.

The seat bottom/back can be removed from the adjuster base with four 15 mm nuts and a few connectors:
Seat-Base Separate.jpg


I was able to find and order an NOS lumbar support 7L2Z-7865500-C, the old one broken one had shattered planetary gears like others have reported:
Broken Lumbar Gears.jpg


Found this site Two Men One Garage | Aftermarket Power Seat Repair Parts that offers replacement gears to fix the rear up/down mechanism, ordered one as well. Here's what the working one looks like on the old seat:
Rear raise-lower gear.jpg
 












I was able to complete repair of the raise/lower actuator mechanisms using parts from Two Men One Garage. The rear raise/lower actuator had a broken gear:
Rear Raise-lower broken gear.jpg


Both front and rear actuators received new steel gears from the above source:
Rear Actuator Steel Gear.jpg


All working well now, see


I posted a separate thread on fixing the lumbar supports, see Lumbar Fix
 






Thanks so much for the parts link. It'll save me a ton of money and hassle.
 






Back
Top