I changed my Ranger to an electric fan and honestly saw an immediate 3mpg in the city. Without doing ANYTHING else.
Why don't I have one of my explorer?
I didn't trust it.. I was out wheelin one day and got out of the truck to go check something out.. For some reason the fan never kicked on and when I came back inside the gauge was pegged.
I bought a new shroud, clutch, and fan blade and put them back on after I got home..
If and when I can find or make an OEM style solution with OEM style reliability I will put one of the explorer. (the wife drives it)
anyways, remember the clutch is threaded on with LEFT HAND THREADS.
When you get it off inspect the water pump for play in all directions, usually when a fan clutch goes out it take the water pump with it.
Ford and everyone else, needs to meet the EPA requirements. If they could REALLY get 2mpg out of electric fans, every car and truck made would have electric fans. This goes deeper the it seems. Auto manufactures have to get a certain amout of mileage out of their trucks & cars to meet EPA standards. Electric fans would be a great way to stay close, then they could boost hp and say they we have more HP than brand X.
There's more to it than that. A good old mechanically driven fan will pretty much always out pull an electric fan. And they'll be more durable while they're cooling better. Especially in a truck, that is much more important than a couple mpg.
For proof read up on some of the diesel truck forums. When those fan clutches lock up they pull some SERIOUS air. I never saw any proper numbers but some tests have shown that they'll actually lose 5-10mph up a grade when they kick in. Think about how much power that is. Some have claimed up to 20HP or more. According to my information, a 20HP electric motor would require about 15,000 watts of power. Thinking in terms of amperage, thats over 1,000A at 14V!
Voltage (Volts): 14
Power (Watts): 15000
Current (Amps): 1071.42857143
So, you can plainly see why there are still mechanical fans out there..