SOHC Man Trans Comp & Elecs | Ford Explorer Forums

  • Register Today It's free!

SOHC Man Trans Comp & Elecs

BonesDT

Elite Explorer
Joined
July 12, 2002
Messages
1,066
Reaction score
9
City, State
Westchester, NY
Year, Model & Trim Level
Red '99 Sport SOHC 4x4
I moved this discussion from:
http://www.explorerforum.com/forums/showthread.php?s=&threadid=93266&perpage=20&pagenumber=3

410Fortune,
I am like you and I do want everything to function correctly and as if it were stock.

The exception would be with my T-case. I would like to make my own circuitry/wiring for that so that I can shift completely manually and replace 'auto' with '2wd high'. so as far as the computer goes, i would like to 'turn off' the elctronic t-case programming as well. This is also in anticipation to a future manual t-case swap where I would eventually have to deal with this issue anyway.

I dont understand why you say i dont need the clutch cruise control shutoff anymore and i can bypass it. I would like to have this because it is the correct function, but that is not an issue anyway, because this circuitry is completely seperate from the computer circuitry and it is just a simple wiring issue. you can see from diagrams that you simply run the clutch switch in series with the brake pedal switch, so that either one of them will now shut off cruise control.

as far as start-up and reverse lights, again those are seperate circuits from the computer. they are strictly wiring issues. the reverse lights are just a direct replacement from the manual and the wires just need to be connected properly. and for start-up, you replace the neutral and park signal switches with the clutch pedal switch.

so I am unconcerned with the issues of start-up, reverse lights, and cruise control shut-off, these are strictly wiring issues that i know how to deal with and have nothing to do with the internal programming of the computer.

my concerns are:
1. aside from cruise control shut-off and start-up, the 3-way clutch pedal position switch has a 3rd function. looking at the wiring diagrams i've concluded a) this is a an added function for man trans that the auto trans negated, and b) unlike the first two functions, this function seems to be related to the computer programming and engine control. I am clueless as to what this function does.

2. the automatic transmission has a feature in where when you shift out of park and release the brake pedal, the doors will automatically lock. if i didn't refer to the wiring diagrams above, i would of assumed thats where the 3rd function of the clutch switch comes into play, but now it does not look like that. the only thing i can think of is that the manual trans just simply didnt have this door lock feature.

3. it seems as if a brand new design for the manual transmission is to have an Output Shaft Speed Sensor (OSS) where the older ones did not have. i have no idea as to why you need this either, but it obviously needs to send inputs to the engines computer, therefore needing special programming for that.

especially because of concerns 1. and 3. i feel that 'turning off' the automatic programming is insufficient. the computer will need additional programming to deal with these new functions that the automatic never had.

i have the '99 CD with the wiring diagrams. they are very good, but the problem is that i am refering to manual transmission wiring for a OHV and not the SOHC. so i have the 2001 and 2002 CD and it seems as if Ford (or whoever made these CDs) decided to cut-back on their wiring diagrams. the diagrams are terrible and little to no mention of any manual transmission wiring, just automatic. information on these 2002 manual SOHC trucks are extremely limited. this is why i was asking about the $50 wiring book by Helm and the $200+ service book by Helm. or are these just simply the same thing as the CD?

Thanks for anyones information,
-James
 



Join the Elite Explorers for $20 each year or try it out for $5 a month.

Elite Explorer members see no advertisements, no banner ads, no double underlined links,.
Add an avatar, upload photo attachments, and more!
.





Not sure if this is of any help but I went from manual to auto 4R70W.

IIRC the clutch pedal position switch signals when you just press the pedal and when it is fully depressed. So for the starter to function the pedal must be fully pressed. After I did the swap I couldn't get my truck to start. I traced the problem down to how I wired the CPPS.

For speed control the pedal just has to tapped.

On auto trans vehicles there is a jumper for the CPPS.

I have the 2002 CD from ebay and it is poor for EVTMs.

Having the real book EVTM is nice when you are under the hood or dash. I bought the helm EVTM.

It will be interesting to see how you solve the autolock issue.

Can't you hook up the manual trans OSS to the factory wiring? Without it you should get a DTC. I don't remember any issues with OSS wiring.
 






"So for the starter to function the pedal must be fully pressed. . . . For speed control the pedal just has to tapped."

good point, i never thought about the actual distance of the pedal to activate the switches. i should see if that unknown 3rd switch activates at the tap or fully depressed. it might give some leads as to what its function is.

the manual transmission OSS is different from the automatics. also, the auto's harness will not connect to the new OSS. what is a DTC? im assuming that your previous manual trans did not have a OSS. am i right in that your older manual harness had connections to 3 of the O2 sensors and the reverse switch on the tranny only? it seems that the newer SOHC manual trannys need a wiring harness for 3 O2 sensors, reverse switch, AND an OSS. by the way, can i buy your old manual trans wiring harness? even though it doesnt have the OSS connection, it will help me out till i solve the OSS problem, which seems like it doesnt need to be solved anyway.
 






True, the manual trans don't have a oss.

Also, like you said, the correct harness has all the connectors for O2s, etc. I had to do some soldering due to having a 4x4.

I'd think you need to get your hands on the manual trans harness to do a clean swap. Should be easy to get as a SOHC ranger one should work.

I'm not getting rid of what wiring harnesses I have left as my next project might be a 94 X 5.0 w/ T5.

DTC = diagnostic trouble code.

I'm not sure what parts you have but it sounds like you would need a manual tranny EEC computer and tranny harness. Like out of same year ranger.
 






"Should be easy to get as a SOHC ranger one should work."

HAHAHAHAHAHAHAHA

thats the whole problem, man. this is where Ford sucks the big one. i've been busting balls and calling every number that has anything to do with Ford. all they can tell me is that they need the old part number off the actual truck to order wiring harnesses or computers. apparantly they cant just look up the part numbers off their computers. i even got to the point where i called fords hotline, told them i had the SOHC manual ranger and told them that i had an electrical fire which damaged the computer and wiring harness and the fire also made the part numbers unreadable. basically they told me there is absolutely nothing they could do. so lets pray that that situation never happens to anybody!

all i need, and im hoping someone with some pull on this site could help me, is just the part number for a SOHC manual transmission wiring harness, and a SOHC manual trans and manual t-case computer. this shouldn't be so hard, but apparantly it is.
 






Featured Content

Back
Top