I currently have 169,000 miles on my '92 Explorer 4 Door 4.0L Manual. I have learned greatly from this site and would like to thank all posters for providing me with the knowledge and confidence to work on my Explorer -- I can no longer afford the dealer's labor and parts charges -- and too often, unfortunately, poor repair work. Hopefully I can repay in kind with some of my own postings.
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I want to replace the 3 plugs on the upper side of the tranny housing BFSGH (BeFore Somebody Gets Hurt -- meaning my pocket book). I have read several horror stories about trashing the tranny because these plugs dried up and went AWOL. I was able to reach up and locate those little devils; they seem to be intact, and seem to be made out of plastic rather than rubber. I went to Ford to get their replacement plugs, which, it turns out, are now metal. The part # for the Ford plug is 99305-1800, description PLUG. This plug is about the size of a dime with a thickness a little less than that of a nickle. The plug is concave on one side and convex on the other side. The Ford parts person says that you place the plug in the hole concave side first, and then you wack the convex side to cause the plug to flatten and expand within the hole.
I have yet to take off the tranny cover so I am not sure whether this is going to be difficult or not; I fear wacking the plug all the way into the hole and losing it to the tranny housing -- I guess if this happens I can simply retrieve the plug at my next oil change by cleaning what's left of it off of the magnetic drain plug (jk).
I know this is rather long (sorry) so to the point. I have read the following on this site regarding replacement parts for these plugs:
"The part numbers for the metal plugs are Dana #219-3052 or Dorman #555-108 and as was mentioned you need three plugs to do the job."
I thought these were Ford part numbers, showed them to the Ford guy and he said that there were not.
Questions:
1) where can I get either the Dana or Dorman parts?
2) are they basically the same shape as the Ford part that I described above?
3) are my fears unfounded regarding accidently pushing the plug into the tranny?
4) any advice?
Thanks
Colin
"Against stupidity, the gods themselves, contend in vain." -- Homer