Completed Project - Turboexplorer's Full Width SAS Build Thread | Page 32 | Ford Explorer Forums

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Completed Project Turboexplorer's Full Width SAS Build Thread

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I also got the slash all finished. I used some liquid masking on the inside and it worked awesome. Much easier to make the designs you want. So I did all the black parts first.
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Then did my design, marbling effect is what I was going for. Didn't want it to just be a solid color.
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Then a few coats of the blue.
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Back the whole rig in black.
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And all done. Took a bit to make the lines look really sharp and straight. And I am really happy with how it turned out.
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Turned out great. But man those wheels look terrible on with that body so they had to go.
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Wheels all painted (plasti dipped) black.
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Had to paint the paddle tire rims as well.
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Looks a million times better now!
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I also got a cover for it to keep most of the sand out of the chassis and it has worked really well haven't seen any real increase in motor and esc temps at all. But way worth keeping the sand out of the spur gear and bearing.
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Then last if you look at the tires I used 4" PVC pipe and stuffed the tires into them. Drift rings!!! Works amazing, can drift all over the place, still has good traction so you have a ton of control. 4WD helps to. Very fun!
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First factory axles I used a lathe, there is pictures of it somewhere in this thread. These current ones I just used a grinder. Took forever! But turned out great, just took my time to make them look really good.

Cool! That's what I will do. It looks like it was not even all the way around just the front corner edge?

I still can't believe you broke a shaft. Must be that v8. I beat on mine with 37s a locker and a doubler and the rear held up great. I did kill a ls carrier once though. Love the pics- makes me miss Utah!
 






Cool! That's what I will do. It looks like it was not even all the way around just the front corner edge?

I still can't believe you broke a shaft. Must be that v8. I beat on mine with 37s a locker and a doubler and the rear held up great. I did kill a ls carrier once though. Love the pics- makes me miss Utah!

Correct. Can paint the edge that you have ground down with a sharpie. Then set the rotor on (minus studs) and spin it, you can then see where it rubbed off the marker. Do this until the rotor sits fully flat down on the axle shaft.

And yeah not sure, don't think many have broken the 8.8 shaft, but I managed to! :) Was pretty heavy on the throttle though. And when it slipped the weight of the rig hit the rear and it bit hard. Guess something had to give. I know it wont be my rear drive shaft. :D
 












And some more. Sun wasn't out much of the day but it sure did pop out for some great sunset pictures. Not to mention wheeling and just watching the sunset was awesome!
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Trying to get a picture that shows how bright the 30" light bar is. Was SO nice to have at night on the sand dunes.
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Here is the wall of doom! Crazy steep, and even with my longer wheelbase you can't get the front tires on top before your rears are against.
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My rig stands 7' 3". That can give you a reference to the size of the wall.
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My rear bumper is very tall. And I drug it pretty well. Just parked on it for some pictures, seeing as how I was down there for Christmas and we had a ton to get home etc I figured I wouldn't give it a try. Have to spin a bit and throttle up some to get over it, figure I didn't want another broken axle. Probably wouldn't but hey that weekend I'd rather just avoid it. :)
 






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sector 9 standing next to it on the wall. Was steep enough that some water that was on the cowl panel ran up the windshield instead of down.
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"Think Skinny !!!" Nice pictures.
 












Well its been 2 months. It has sat mostly. I bought a 2003 Duramax that is in fantastic shape for a price I couldn't pass up so I have been going through that to get it ready to sell. (Should pay for front sway bar, Fox bumps for the front, and metal for front and rear bumpers, and a list of things the wife wants as well)

Anyways have pulled with it and same as stock it could care less. Can't really tell a difference, however the bumper is a bit high I think. What do you guys think?
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I have a drop hitch for it but need a actual receiver so I can use it.

Also Its been out wheeling a few times since the last pictures and the last trip last Sunday was a blast, was really muddy so was slick on all the rocks going up to forest lake and at the top found a TON of snow. The only rig to get through it was a buggy on 40's and he had to winch through. I will get those pictures up this week.

And been to the dunes a bunch and have had a blast with the RC car. Wheelie shot then one you can see how high I was throwing it by how hard it is landing in the picture.
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Then this is what happens when you hit a solid piece of concrete at 45mph :) Full out on a 2cell and smashed it straight on. Fared really well, new chassis and drive shaft for $26 and its all running again.
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We went out for a late night run last Saturday, really late. Didn't even leave the house until 11:45p.m. The wife and daughter ended up falling asleep before we got to the trail and slept the whole time. :eek: How I will never know, I was running it down the trail pretty hard.

Anyways went with Sam from Teraflex Suspensions and sector9 on the forum.
Was fun to use the lightbars on the trucks for the evening.
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Had to post to show the sweet new jack stands I just ordered. So good I bought 4 :rolleyes: Over in bkennedy's SAS Thread we talked about how having things in the garage high enough to support the lifted trucks is pain and how using blocks and things are sketchy at best. And its a pain to unload the front suspensions to get the C/O's out when they have 14" of shock travel.

I take no credit in finding these but did do some searching to find what they are. I have seen pictures of them before. Pictures like this one from Paul B's build
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And from Camburg's pictures
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Led me to these -
Sumner Pipe Stands
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They hold plenty of weight for 2 to hold the front or rear of the rig safely at a good height and no blocks involved. They have the quick slide up tube and the ACME thread screw and handle. So literally slide under the rig slide tube up to frame twist the handle a few turns to load the weight and lift a few inches then can pull tires and drop axle and then pull coils. Done in like 15 minutes easy and done safely.

I did order the Lo-Jack version that does from 21"-36" The highest parts on my frame at ride height are 30 in the front and 32 in the rear. Also the 21" low height allows me to use the stands for sliders, bumpers, holding an axle up at full bump, etc. At $61 a piece you can't build them for that.

Last night when I was talking to sirhk100 and we where running through some things and plans and ideas for a few upcoming projects on my X, said he has wanted some of those for years and may pick some up as well.

Super excited for them. Now I can unload the front and start to play with some things some more. Lots of projects to come after the baby's room and things are fully finished and ready for him to arrive.
 






That looks like the answer to the jack stand / floor jack being too short issues.
 






O yeah! That's what I was going for. And a lot cheaper than I thought which was a nice surprise. Can't wait to try them out.
 



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