1996 EGR Valve 5.0L | Page 2 | Ford Explorer Forums - Serious Explorations

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1996 EGR Valve 5.0L

Ok...went out and started to try and fix this damn CEL p0401.

I disconnect and inspected the hoses from the egr solenoid and started the car. The bottom shorter connection was making a hissing noise. When I put my finger over it, > felt a slight vacuum.

Then I pulled a vacuum directly to the egr.......nothing was happening then I heard a loud pop and the diaphragm moved. Could it of been stuck?. After that I repeatedly pulled a vacuum...the diaphram moved and the rpms dropped.

Now I am gonna run it and see if the CEL comes on
 



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If it is sticking once it will stick again
Good diagnostics work thus far!!
 






They carbon up and start sticking
 












If it is sticking once it will stick again
Good diagnostics work thus far!!
YOU ABSOLUTELY JINXED ME. I started it up and drove it and my CEL came on. P0401. I am gonna unstick it with my vacuum pump and see if that works.


DAMNIT!!!!!!!!
 






Use carb cleaner. Its great at carbon buildup
Use the vac pump to open and close it while cleaning

Hope this helps
 






Just replace the valve?
 












Use a 3-4” long extension?
 






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