I cant believe i came across this post...I have posted a thread about a motor knock and marble sound from my 2000 x sport with the OHV motor at 98K miles. When i bought the truck only a bout a month ago i drove it a little over 200 miles to get home and there was no noise and the truck ran great. After the second day i decided to give it a full detail and change the oil. As soon as i changed the oil BANG,,,,,marble sounds and diesel sounds. I shut it off quick thinking i did something wrong but after 15 minutes going over everything i noticed there was nothing wrong. The next day i drove for about 30 minutes and then came back home and changed the oil once again. This time i went with 10/30 castrol. I have used castrol 10/30 in all my cars year around and never encountered any issues. I used seafoam a few times through the brake booster but the sound is there. Only at idle, no smoke and on top of that the truck runs great. I have found some a few things from doing some research.....
TSB #01197 -- SOME VEHICLES EQUIPPED WITH THE 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE WHICH MAY BE PERCEIVED BY THE CUSTOMER AS A PISTON / ONNECTING ROD BEARING KNOCK. *TT (NHTSA ID #627752, OCTOBER 01 2001)
TSB #15226 -- SOME VEHICLES EQUIPPED WITH A 4.0L OHV ENGINE MAY EXHIBIT AN ENGINE NOISE THAT MAY BE PERCEIVED BY THE CUSTOMER A S ADIESEL TYPE NOISE AND IS KNOWN AS MARBLE NOISE. *TT (NHTSA ID #625775, SEPTEMBER 01 2001
http://www.carcomplaints.com/Ford/Explorer/1998/tsbs.shtml
The next thing i am going to do is a few more seafoam tries and an oil change to synthetic. Its worth the try. If that doesnt work the nearest and highest cliff will come into affect. I am going to be reading this post every day to see if any more ideas.
I still cant believe FORD would allow this.