- Joined
- May 3, 2003
- Messages
- 9,375
- Reaction score
- 54
- City, State
- Smithville/Austin, Tx
- Year, Model & Trim Level
- 08' Suzuki SX4
Well here is our 1988 Thunder Turd Turbo Coupe, actually that really not nice to say, poor thing seems to had a bit of a rough life, but belive it or not it's not in that bad of shape, in fact it's not even molested with a bunch of hilljack mods or anything, still has the stock AM/FM/Cass w/7 band EQ premium sound system in it, and EVERYTHING works, pwr locks/windows, keyless entry, ALL OF IT!
There's 131k miles on the clock, the fiberglass nose was broken, and the lower part of the bumper cover was ripped, so I opted to go out and find a 4 eye'd frontend, since the 1987-88 stuff was also not available any more, plus I'm kinda partial to the 4 eye stuff.
Anyways, the main thing is the turbo was hosed, yeah you could knock out a whole fleet of Texas sized mosquito's just by starting this bad boy up so today I chose to take the replacement turbo I had originally bought for the Turbocharged Navajo LX project and stuff it into Patches so I can look at driving this car daily, with some paint of course, more on that later.
So here we go lets dive into this pressurized four banging slush box shifted land barge....................
Note the oil coming out of the tailpipe in the picture above!!!
So after removing the intercooler (air to air heat exchanger) this is what we're left with:
Note all the oil on the outbound side of the compressor housing, not to mention I hosed this thing down with PB Blaster to make removal easier, THANK GAWD I DID TOO:
After going bananna's getting this thing out, with corroded/heat soaked nuts and bolts it came out, note all the oil that went down the exhaust pipe:
Now that we have the old one out, it's time to switch everything over (are you watching Dannyboy??) which means removing the fitting for the water cooling, oil feed, and the down spout off the back of the turbo, note that there is so much end play on the shaft that not only did it damage the compressor wheel fins, but look at the oil that was getting by the cartridge seals:
Note also that the stub on one corner came out too, along with another one, but this one is jammed so it can't be freed from the housing, YET!!! (Still watching Danny?)
And here is our so-called new unit, slightly used $100 fixer
Ok so everything here your getting ready to see took about 5min to do, there is NO WAY! these would have come out without snapping if you don't use heat, I used a hand torch and a yellow bottle of MAP gas, which will reach temps up to 2800deg F
Now about that stud that came out and trapped itself along with the turbo support bracket, I carefully used a pair of vise grips and grabbed the stud as not to damage the threads, and then heated the hell out of it and.............WHOLA!!
Ok well tomorrow I'll put this little turbo back together and re-install it back in Patches and see how it does.
This is the smallest turbo that Ford put in any of the 2.3 turbo cars, it spools up really really quick to get this huge 3400lbs bird to take flight, along with factory 3.73 gears, although this turbo doesn't last very long when pushed to 20lbs of boost it does a pretty good job for what it is.
Till tomorrow, I think I hear a beer calling my name :wavey:
Jeff - :navajo:
There's 131k miles on the clock, the fiberglass nose was broken, and the lower part of the bumper cover was ripped, so I opted to go out and find a 4 eye'd frontend, since the 1987-88 stuff was also not available any more, plus I'm kinda partial to the 4 eye stuff.
Anyways, the main thing is the turbo was hosed, yeah you could knock out a whole fleet of Texas sized mosquito's just by starting this bad boy up so today I chose to take the replacement turbo I had originally bought for the Turbocharged Navajo LX project and stuff it into Patches so I can look at driving this car daily, with some paint of course, more on that later.
So here we go lets dive into this pressurized four banging slush box shifted land barge....................
Note the oil coming out of the tailpipe in the picture above!!!
So after removing the intercooler (air to air heat exchanger) this is what we're left with:
Note all the oil on the outbound side of the compressor housing, not to mention I hosed this thing down with PB Blaster to make removal easier, THANK GAWD I DID TOO:
After going bananna's getting this thing out, with corroded/heat soaked nuts and bolts it came out, note all the oil that went down the exhaust pipe:
Now that we have the old one out, it's time to switch everything over (are you watching Dannyboy??) which means removing the fitting for the water cooling, oil feed, and the down spout off the back of the turbo, note that there is so much end play on the shaft that not only did it damage the compressor wheel fins, but look at the oil that was getting by the cartridge seals:
Note also that the stub on one corner came out too, along with another one, but this one is jammed so it can't be freed from the housing, YET!!! (Still watching Danny?)
And here is our so-called new unit, slightly used $100 fixer
Ok so everything here your getting ready to see took about 5min to do, there is NO WAY! these would have come out without snapping if you don't use heat, I used a hand torch and a yellow bottle of MAP gas, which will reach temps up to 2800deg F
Now about that stud that came out and trapped itself along with the turbo support bracket, I carefully used a pair of vise grips and grabbed the stud as not to damage the threads, and then heated the hell out of it and.............WHOLA!!
Ok well tomorrow I'll put this little turbo back together and re-install it back in Patches and see how it does.
This is the smallest turbo that Ford put in any of the 2.3 turbo cars, it spools up really really quick to get this huge 3400lbs bird to take flight, along with factory 3.73 gears, although this turbo doesn't last very long when pushed to 20lbs of boost it does a pretty good job for what it is.
Till tomorrow, I think I hear a beer calling my name :wavey:
Jeff - :navajo: