94 XLT 4x4 not working. | Ford Explorer Forums

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94 XLT 4x4 not working.

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September 11, 2009
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City, State
Bedford Indiana
Year, Model & Trim Level
94 XLT 4x4
First and foremost I've been told countless times that its my t/c shifter motor. That's a simple fix but I have more questions other then that.

My explorer, A 1994, four door XLT, A4LD transmission and BW 13-54 t/c. Auto hubs. 183,x.. miles.

I read on here somewhere I cannot find the thread for it. That I should be able to turn my front drive shaft when not in 4x4. Ok, I tried several times, with my truck in neutral and shutoff in park. It will turn a little bit but then locks and won't turn much more in either direction. What's wrong with that? btw with my shifter motor not working I cannot get it into 4x4 so it was in 2wd when I tried that.

Maybe the person was talking about axle shafts?

My buddy confirmed that I should be able to turn it freely or somewhat freely when in 2wd.

Next question. When I replaced my rotors on front, Repacked the bearing and so on. I never seen any spacers that I've been told should have been there. Does my explorer need those spacers? Something to do with the auto hubs.

Also when I put the drivers side back together I had to pull it apart several times because I didn't have enough room to get the snap ring back on. Took four tries but I finally had enough room to get it on. Could there be an issue with this?


The bearings were set right in the back of the rotor with new seals on the backs also. The rotors were sitting back as far as they would go, I don't know what was keeping me from getting enough room to snap the ring back on.

To my knowledge because I've only had this explorer for under a month. The 4x4 may not have worked for some time. The last owner is not the type of person to maintain everything as it should be done.

Once I replace my shift motor should I do anything else to make sure nothing is out of place? change any fluids?

I will be flushing the radiator, dropping the transmission pan and fixing my RA bracket tomorrow. Other then that I've done everything I can think of non 4x4 related. Let me know if you guys can think of something I maybe missing.
 












I read on here somewhere I cannot find the thread for it. That I should be able to turn my front drive shaft when not in 4x4. Ok, I tried several times, with my truck in neutral and shutoff in park. It will turn a little bit but then locks and won't turn much more in either direction. What's wrong with that? btw with my shifter motor not working I cannot get it into 4x4 so it was in 2wd when I tried that.

I wouldn't sweat that. What exactly are you troubleshooting there?

Next question. When I replaced my rotors on front, Repacked the bearing and so on. I never seen any spacers that I've been told should have been there. Does my explorer need those spacers? Something to do with the auto hubs.

I believe they are called thrust washers, two small plastic washers that sit behind the keyed plastic piece with a spring that pops on, goto a junk yard and get them

Also when I put the drivers side back together I had to pull it apart several times because I didn't have enough room to get the snap ring back on. Took four tries but I finally had enough room to get it on. Could there be an issue with this?

Nope, pretty normal, pry on the axle knuckles, not the u-joint to push it out


To my knowledge because I've only had this explorer for under a month. The 4x4 may not have worked for some time. The last owner is not the type of person to maintain everything as it should be done.

This is pretty much every used car your gonna buy

Once I replace my shift motor should I do anything else to make sure nothing is out of place? change any fluids?

Change ALL fluids in the vehicle

I will be flushing the radiator, dropping the transmission pan and fixing my RA bracket tomorrow. Other then that I've done everything I can think of non 4x4 related. Let me know if you guys can think of something I maybe missing.[/QUOTE]

Plugs, plug wires, air filter, all check engine codes
 






If you have auto hubs and you turn the front drive shaft the hubs will lock and you will not be able to turn the driveshaft any further. I assume if you could still turn the driveshaft that would mean your hubs are not locking.
 






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