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best upgrades???

muttin_chop_king

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September 15, 2014
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City, State
warrensburg missouri
Year, Model & Trim Level
2000 ford explorer
Hey guys I've got a 2000 explorer 4.0, 4x4, xlt, I'm looking for the best upgrades for the money! I'm planning on making a exhaust system (probably cat back) should I do true duals or not? I've heard that the 4.0s like back pressure so not sure about true duals or not.
im plan on doing a little bit of offroading so lifts, skidplates, locker for the rear? anybody sell tow hook setups for the explorers? if not I can probably weld up my own.
chips, cold air intake, anything else that could make safe power?
 



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4.0L dual exhaust?

In my opinion dual exhausts are not necessary for the 4.0L and take additional space, add weight and increase cost. I gained 10 rwhp max power and a slight increase in low/mid range torque using a Dynomax VT muffler with a 3 inch tailpipe. I suspect a 2.5 inch diameter pipe would have been adequate but I was also going to add a supercharger. For a description of what I did: Wastegate Exhaust System? The system is loud above 2500 rpm - another reason to use 2.5 inch instead of 3.0 inch.
 






Plenty of good info for details on this forum, starting with the stickies at the top of this section.

Here's what I'd say have been the best bang-for-the-buck upgrades so far for me ...

Rear add-a-leaf -- 1" rear ride height and less rear sag for about $35.
Torsion twist -- add 1-2 inches of right height to the front, for free (except you'll need a new alignment, so call it $100)
Rear shackles -- add another 1.5 inches for $120.
RLC front skid plate -- absolutely don't off road without one of these. $150.
Factory gas tank and transfer case skid plate -- you can usually find them used around here for about $100 for both. RLC makes a transfer case plate if you can't find a Ford one somewhere.
If you're doing the AAL and shackles, toss in a set of performance suspension bushings in the back. Less than $50 for a much tighter ride.
Front tow hooks from the factory -- They are everywhere, and they're beefy. Maybe $50 used, and that's a high guess.
For a rear tow point, I really like the modified Reese hitch I'm running. There's a good thread on it here too. Maybe $150 or so.
And while you're playing around out back, you definitely want to toss a locker in there. I went with an Aussie lunchbox-style automatic locker, and love it. Lots of good choices out there. $350-600.
Toss in some homemade disconnects for the sway bars, and you should be set for a while. The next step up would be a PA 883 body lift ($180) to make room for some oversized tires, but just the tires and rims there will cost more than everything else laid out here -- and then you'll need to beef up that IFS, replace hubs and rear bearings and all that, so think before you leap there.
Of course, make sure to overhaul all the fluids and get some good brakes set up (maybe $200 total). I went with synthetic everywhere but the tranny and am happy so far.
Lastly, I got some solid power and added milage by tossing in some top-flight plugs and wires ($75 for it all). Too often overlooked.
 






I've heard that the 4.0s like back pressure so not sure about true duals or not.

NO engine likes backpressure.

ALL engines like the exhaust gas to flow fast and believe it or not big pipes slow exhaust gas down.

The best pipe size is a compromise of free flow and high velocity, 3 inch is too big unless you're using forced induction.
 






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