changing the thermostat.... | Ford Explorer Forums

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changing the thermostat....

jekbrown

Member
Joined
March 27, 2005
Messages
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City, State
Vancouver, WA, USA
Year, Model & Trim Level
'91
I feel like a total newb posting this... but I've searched and couldn't find a thread that helped. I have a '91 Ex and I suspect the thermostat is sticking. I got a replacement and went out to change it tonight. Well, I'm an old school chevy guy... and on my 85 K5 I can change a thermostat in 5 mins if I have the tools out. The one in the Ex is a whole new ball game though.... I've tried every wrench and socket I have and I can't see any way to get to the bottom/left bolt that holds the radiator hose hardline thingy to the engine. Any tips? :banghead: I checked my Chilton book... all it says is "remove the bolts"..... wow, I never woulda thought of that. :(

j
 



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oh yeah... its got a 4.0L v6. Anyone? what tool do you use to reach those bolts? :(

j
 






If it is the bolt at the bottom, I use an open end wrench to get it loose. There isn't any clearance to get a socket on it. I have a 97 4.0 OHV, but I think the thermostat housing is the same as on your 91.
 






is the open end you use one with a wacky offset or kink in it? Dont see many opportunities for a "straight shot" at it. Guess I have to go out and buy some metric wrenches now. sigh. :(

j
 






I just did mine a few weeks ago. I took off the belt for easier access and was able to just barely get a socket on it but was a little ****ed. Used a 1/4" drive and like a 2" extention. If your truck is running cool then join the club. I replaced mine with a 195 and hardly any diff.
 






jekbrown said:
is the open end you use one with a wacky offset or kink in it? Dont see many opportunities for a "straight shot" at it. Guess I have to go out and buy some metric wrenches now. sigh. :(

j

10mm open end wrench w/ a long thin handle. Believe it or not, I bought a set of Stanley wrenches at Walmart that are nice quality for the price. Most of my other wrenches are Craftsmen.
 






A Sears 10mm ratching open end wrench makes it a quick process. I recomend those. Best $$ I ever spent on tools.

Removing the belt does help.
 






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