Differential Drop bracket? | Ford Explorer Forums

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Differential Drop bracket?

MadScience

Member
Joined
April 11, 2010
Messages
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City, State
Keansburg, New Jersey
Year, Model & Trim Level
97' XLT
Call me nuts... Or just tell me no can do. Ive been giving some real thought to making suspention improvments to my x. My wife has used it as a daily driver since its 97 98 launch. We have been running tt + bl 31" or 32" ( depending on price when needed) for around ten years. Im junkin my van, and we have decided Ill take the X and she wants a sr8. So we can be a little more aggresive now with this mod.
Back to the point. Since I 1st considered lifting the truck Ive wondered why the cv issues have never been worked around. Doing a 4" or better TT would make your truck ride like a hardened chunk of poo. So not suggesting a bracket for that. More along the lines of limmitations placed on actual kits. Dixxon bros for example spring lift is limmited to about 4". The way I view it (educate me if Im wrong) the cv joints become the limmiter because of angle. Being the spindle is moved farther from the center the max sustained cv angle is increased from the 2- 21/4 to around 4. Same idea for costom arms. The 2wd kits that replace the spindle couldnt be used with a 4x4 bearing mounted on them for the same reason.
My present investigational direction is the wondering of why a drop down bracket for the differential cant be fabbed. If the differential was dropped an equal # of inches per inch of lift past 2". (Example: 5 inch lift=3 inch dropbracket) or even better totally equal matching factory cv angle specs (5" lift/5"drop) At that point more unique angled lower arms could be used. Or a dixxon like kit would have little limmitation. you could keep going up till the longer trackwith level out. (the base would need a bend to keep the lower ball jointlevel) Or maybe even a 2wd lift spindle with 4x4 bearings installed.
So am I missing the obvious. I keep telling myself there is a totally ovious reason this hasnt been done. I'm pretty good with math,, metal working and light engineering. If this was possible Id be a guinny pig!
So tell me am I on to something or am I am idiot.:D
 



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drive shaft angle... need a work around. what limmit 4" there.
 












by the way i have superlift kit on mine with rcd coilover brackets, superlift rear springs and shackles, total lift i am not really sure anymore, but i have 33 with no rub, and i hardly cut anything, just some small plastic pieces at the fenders,
 






Im aware of the design of both kits. That is just the point I was at couldnt drop bracket be incorperated in another kit prefferably long travel to increase over all liftability.


Corkey I had spoke to you the other day about some repairs that my truck needed. For one new torsion springs and leaf springs. I'm thinking I might make a project out of it. And try some thing new. wouldnt a 6" long travel bolt on be nice.
 






it would be nice , yes, and actually it would be easy , copy the superlift but have more drop, in all the brackets and a longer front driveshaft,and front shocks, as for the back soa , and ladder bars,,
 






Do you know the specifics on why superlift says that the front drive shaft is under attack by their kit any thing more extreme would make this more of an issue. was it just the angle...
 






Do you know the specifics on why superlift says that the front drive shaft is under attack by their kit any thing more extreme would make this more of an issue. was it just the angle...

YES

remember that explorer's after 97 had a CV front driveshaft. these SUCK. if you can have a High angle unit made it would eliminate this

there is actually a guy on here making a 6" IFS and SAS lift kit, the IFS version using a drop bracket
 






there is actually a guy on here making a 6" IFS and SAS lift kit, the IFS version using a drop bracket

Nice link please. I can see where hes at in his design
 






hmm, i don't think that the front shaft is under attack, it's just the angle is a bit more severe in the superlift kit so you need a driveshaft with the double cardan so it can pivot more , my shaft is a stock one from my 96, early rangers have the same shaft, i had one, from a 91 ranger , but i left it behind when we did my lift ,
 






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