Ever since my Tortion Bar adjuster bolt broke... | Ford Explorer Forums

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Ever since my Tortion Bar adjuster bolt broke...

SplashMan

Explorer Addict
Joined
January 3, 2001
Messages
1,670
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City, State
Cedar Rapids, IA
Year, Model & Trim Level
'93 Ranger
...and I found a crack in the passenger side one; I have been worried they will do it again. They did last almost five years that way, but I think the repeated hits to the rear T-Bar mounts (mine are real dented and bent :D ) contributed to the bolts breaking.
Looking at the bolt, it is not very big and after doing a Tortion Twist for my lift, 3/4s of the bolt is above the threaded block and has a bunch of torque on it fron the T-Bars.
I'm having my fabricator friend make a new thicker block that a larger bolt will go into. The new block will be welded in place of the stock one and the larger bolt will be machined to have a rounded tip like the stock bolt. With a thicker block for the bolt to go through, less will be exposed and should help support the TQ from the T-Bars better. Having a larger bolt in there will make me feel a lot better and I will be able to choose a bolt that will not stick out as far as the stock ones do now.
Lastly we are going to be making a thicker cover for the rear T-Bar mounts to help protect it.
 






nice, id like to see how that goes, your gonna take pictures right?
 






Yup, just getting everything setup right now. I'm working two jobs so getting up to his place is kind of hard right now.
It is just something that iA have been thinking about since the bolt broke and was hoping maybe to get a little input about it.
 






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