Exhaust re-routing | Ford Explorer Forums

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Exhaust re-routing

FireZapper

Well-Known Member
Joined
January 17, 2005
Messages
546
Reaction score
2
City, State
Columbia Pa.
Year, Model & Trim Level
93 Sport
Since we put the cage in, my exhaust was in pieces. The hanger was in the way of the rear cage mount.

I had an idea so I told Pottsy to cut it and I just completed the mod today.

exhaust004.jpg

exhaust002.jpg


Cut a 2 1/2" hole in the (thick ass metal) bumper. Then I cut a 2" hole in the rear body mount crossmember. Used some flex pipe and the factory tip.

Sticks out a little futher then I wanted. But in the spring it will have to change anyway. So then I'll get a complete exhaust system and move the muffler to where the spare was. That way I have the room for the anti-wrap bar.
 






Why not come out of the rocker panel behind the pass side rear tire?

Looks good and its legal this way! Just dont drive with your rear glass up or sit at idle too long this way anyways....
 






Never drive with the window up anyway.


Rear panel is plastic. Would have to have a bigger hole or some insulation. Plus wanted it up out of harms way. Seen too many crushed or ripped off behind the tire.
 






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