2000StreetRod
Moderator Emeritus
- Joined
- May 26, 2009
- Messages
- 10,597
- Reaction score
- 334
- City, State
- Greenville, SC
- Year, Model & Trim Level
- 00 Sport FI, 03 Ltd V8
This procedure diagnoses a No crank starter problem. The procedure is based on information in the 2000 Explorer Ford Wiring Diagrams and my personal experience. The numbered steps should be performed in the order listed.
1. Does "THEFT" blink rapidly with ignition key in Off, On or Start?
Yes: Verify key validity
Check Passive Anti-Theft System (PATS)
No: Go to next numbered step
2. Is the voltage across the battery terminals 12.6 volts or more?
Yes: Go to next numbered step
No: The battery is bad or not fully charged. Charge the battery. If it will not charge then test and replace it if bad.
3. Are the battery connections (posts and cable terminals) clean and tight?
Yes: Go to next numbered step
No: Clean and tighten
4. Is the battery negative cable in good condition and grounded properly?
Yes: Go to next numbered step
No: Replace cable or clean and tighten ground connection
5. Is the battery positive cable in good condition?
Yes: Go to next numbered step
No: Replace cable
6. Is the Ignition Switch/Starter Relay fuse #5 (50 amps) in the battery junction box good?
Yes: Go to next numbered step
No: Replace fuse
7. Is the Clutch Pedal Position Switch/Starter Relay Coil/Digital Transmission Range Sensor Switch fuse #24 (7.5 amps) in the central junction box good?
Yes: Go to next numbered step
No: Replace fuse
8. Is the clutch disengaged?
Yes: Go to next numbered step
No: Disengage clutch
9. Is transmission selector in Park or Neutral?
Yes: Got to next numbered step
No: Select Park or Neutral
10. Swap Starter Motor Relay #6 in Battery Junction Box with Blower Motor Relay #9.
11. Remove Starter Motor Relay #6 and insert voltmeter positive probe into socket where pin 85 of relay would normally go. Connect voltmeter negative probe to chassis ground. Is there battery voltage when ignition key is turned to Start?
Yes: Go to next numbered step
No: Replace or adjust Clutch Pedal Position Switch or Digital Transmission Range Sensor
12. Remove voltmeter probe and insert Starter Motor Relay #6
13. Is the cable from battery positive terminal to starter motor in good condition and connected properly?
Yes: Go to next numbered step
No: Replace cable or clean and tighten connections
14. Is the yellow/light blue wire connected properly to the starter solenoid?
Yes: Go to next numbered step
No: Clean and tighten connector
15. Is the starter solenoid/motor properly grounded?
Yes: Go to next numbered step
No. Ground properly
16. Remove starter solenoid/motor and test. Repair/replace as required
1. Does "THEFT" blink rapidly with ignition key in Off, On or Start?
Yes: Verify key validity
Check Passive Anti-Theft System (PATS)
No: Go to next numbered step
2. Is the voltage across the battery terminals 12.6 volts or more?
Yes: Go to next numbered step
No: The battery is bad or not fully charged. Charge the battery. If it will not charge then test and replace it if bad.
3. Are the battery connections (posts and cable terminals) clean and tight?
Yes: Go to next numbered step
No: Clean and tighten
4. Is the battery negative cable in good condition and grounded properly?
Yes: Go to next numbered step
No: Replace cable or clean and tighten ground connection
5. Is the battery positive cable in good condition?
Yes: Go to next numbered step
No: Replace cable
6. Is the Ignition Switch/Starter Relay fuse #5 (50 amps) in the battery junction box good?
Yes: Go to next numbered step
No: Replace fuse
7. Is the Clutch Pedal Position Switch/Starter Relay Coil/Digital Transmission Range Sensor Switch fuse #24 (7.5 amps) in the central junction box good?
Yes: Go to next numbered step
No: Replace fuse
8. Is the clutch disengaged?
Yes: Go to next numbered step
No: Disengage clutch
9. Is transmission selector in Park or Neutral?
Yes: Got to next numbered step
No: Select Park or Neutral
10. Swap Starter Motor Relay #6 in Battery Junction Box with Blower Motor Relay #9.
11. Remove Starter Motor Relay #6 and insert voltmeter positive probe into socket where pin 85 of relay would normally go. Connect voltmeter negative probe to chassis ground. Is there battery voltage when ignition key is turned to Start?
Yes: Go to next numbered step
No: Replace or adjust Clutch Pedal Position Switch or Digital Transmission Range Sensor
12. Remove voltmeter probe and insert Starter Motor Relay #6
13. Is the cable from battery positive terminal to starter motor in good condition and connected properly?
Yes: Go to next numbered step
No: Replace cable or clean and tighten connections
14. Is the yellow/light blue wire connected properly to the starter solenoid?
Yes: Go to next numbered step
No: Clean and tighten connector
15. Is the starter solenoid/motor properly grounded?
Yes: Go to next numbered step
No. Ground properly
16. Remove starter solenoid/motor and test. Repair/replace as required