How To: Add secondary Fuse Panel | Ford Explorer Forums

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How To: Add secondary Fuse Panel

Dannyboy

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Elite Explorer
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City, State
43°48′48″N 91°13′59″W
Year, Model & Trim Level
91 4 do'
I took some pics and thought I would share this.

To run all my auxilary components including
2 sets of front lights
4 rock lights
CB radio
Aftermarket 12 Volt outlets
3 relays

I decided to run 1 aftermarket fuse block versus running a bunch of inline fuses under the engine. I also learned how to run a relay. I won't cover in detail how to wire a relay, but will link that when I find it.

What I did enjoy about this is.

1) adding the fuses in the cab
2) keeping an install clean without a bunch of inline fuses.

What was a pain in the @ss

1) getting the fuses in the cab
2) running all the wiring to the cab vs. just to the battery with an inline fuse

I bought a 12 place fuse panel at West Marine for about $50, they had cheaper, but I liked this style. My background in the boat business, I saw many aftermarket fuse panels and decided I wanted this in my truck.

It was available here
http://www.westmarine.com/webapp/wc...=true&storeNum=5002&subdeptNum=9&classNum=295


One note that is nice, you can add your aux wiring on your solenoid to keep it clean instead of running it all the way to the battery.

1springs005medium.jpg


I also mounted a fuse on the 4 gauge wire going from the solenoid to the fuse panel which I mounted under the back seat. This is important in case you short out that wire.
1springs007medium.jpg


Notice the fuse panel has a positive and negative mounting points. In the cab, it made it nice to mount a heavy duty ground and then use the posts for negative from the CB, 12 acc plugs, and relays instead of mounting a bunch of ground wires.

1rocklights005Medium.jpg


Pretty straight forward, I ran the 4 gauge wire to the positive, ground to the negative and nealtly wired in my accessories. A relay is key to use just a little power looping through the switch to turn the relay on and then a different wire runs the light.

When using an illuminated switch you need to supply some power to the switch, otherwise there is a really easy way that uses the switch to complete the ground, I'm not too familar with these methods, but after taking my time and searching the net I got it just the way I wanted it.

1rocklights007Medium.jpg


91012.jpg


91011.jpg
 



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...:eek:...actually, that is the block west marine had...i thought yours was 1 line...thanks for the pics...:thumbsup:
 












...there you go...i was looking for the 6....i swore i seen one in the same location shown here in another pic of your trucks...all west had was the 12 and i think it was like 59.99 pl tx...:eek:
...i'll keep in touch and let you know if they have the 6 out here...otherwise, i'll be putting in an order for 1 now, and one later on...the 6 give me more options of locations for fender mounting...and again a big thanks...:D
 






the 12 is like $8 more than the 6, I wouldn't use this one if you were going to mount it on the fenderwall, search "fuse" on west marine's website and look at some of the smaller ones.
 






...thanks, i'm hoping to find time to go there this weekend....:D
 






great write up~ Thanks! I've been thinking of doing this when I do my light installs.
 






Looking good :thumbsup: you desert guys and you're 20,000 switches and fuses :D
 






...and the fun only begins when they are all in the on position...:burnout:
 






Great write up & pics.
I should do that. Well, one of these days......
 






ive been looking back at this post for a while now as i am contemplating adding an accessory fuse panel to my truck. one thought i had was using a distribution box from a parts truck which would have fuse locations with coordinating relay locations, the wiring would be a nightmare for me though.. wiring confuses me. just wanted to say nice write up and wondered if anyone has tried a modified stock box.

- Jack
 






...Check with CDW6212R....He has done this...;)
 












Thanks for the write up! My battery is starting to look like a spider web with several wires going to it, this is definitely going to help me clean it up a bit under the hood.
 






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