Ok from my two installs:
-You need to drill out most of the bushings.
-You can use some bolts stock bolts
Take all the bolts out of 1 side and compare. If 1 bolt is 2" (or 3" depending on which BL) longer than another bolt, than you can swap them and only need to buy 4 new bolts (per side)- understand?
-For the ones that need to be drilled- take the stock bolts to the store and buy 1/2" grade 5 bolts that are 2.5-3" longer (leaving extra room for using heavy duty washers/lock washers.
-Any questions about the bushing process?
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Front Bumper:
-You get the 3" bumper brackets from a 98+ ranger kit.
-Call PA and tell them you were in an accident with the ranger and need to brackets.
-I had to space my bumper out about 1/2" to get it to sit right (plastic spacers from Lowes).
-The brackets are cheap, dont overtighten the bolts because the welded studs break loose; i did that and had to put a nut/bolt in place. hence i had to use a 1/2" spacer because the bolt head was hitting the frame and causeing my bumper to tilt.
-Any questions about the front?
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Rear Bumper:
-I havent perfect mine, still sits on an angle..
-I have perfected my friends.. but we want to get some of it welded for strength
-Rear bumper is different for every truck.. First we elongated the wholes in the brackets that come with the 94 Explorer kit.
-You then have to cut a notch in the bumper (not visible once on) otherwise the bumper metal hits the frame and wont sit straight.
-You then have to notch the frame because the bolt in the bumper bracket will hit it, and cause the bumper to sit on an angle.
-Its confusing, just expect to take your rear bumper on and off at least 5 times (each time cutting something away or modifying)
-Mine isnt perfect because my hitch made it harder, but still looks good. My buddy doesnt have a hitch, so i drilled a new hole in the frame and it sits perfect.
-Any questions? (it all makes more sense while doing the lift, trust me)
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Brush guard: totally custom
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Spare tire:
- I used that long 1/2" drill bit, eyed up where it looked like the adapter would now have to go through the bumper, and drilled. Luckily my first attempt was right on. And the whole isnt visible when my hatch is closed.