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Replacing headlight wires

beaverfan

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2001 Explorer
I had been having issues with my driver side headlight going out every few months then took my rig into get some repairs done and the place I took it to said there was a problem with the wires and had already removed them thinking I would have them replace it. Well it sounded simple but seems to be quite a bit more complicated. The kit I received from autozone didn't really have much of the way of instructions. It came with new relays and everything. Where are the relays at currently? Can I just plug this new wiring harness into the previous relay? If I have to use the new relays how do I tie it all in so the headlight knob works? Thanks in advance. If needed I can include pics of the kit.
 



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I assume the red wires go to the battery? The two white and blue connectors are for the bulbs. What's the all blue one for? It seems to fit into the other connectors. Is it for the fog lights or something?
 

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If by 'go out' you mean the bulbs burning, it is not due to poor wiring. The only reason for bulbs to burn prematurely is excessive voltage. If that's your problem, I would check the alternator, and in particular, its grounding.

I had been having issues with my driver side headlight going out every few months then took my rig into get some repairs done and the place I took it to said there was a problem with the wires...
 






Pretty sure the alternator is fine. I replaced it in March and everything else functions normally. All i know is what the mechanic told me. The shop has proven to be pretty shotty. They removed the wires from my divers side and told me i needed to replace them. When i asked for the part they said they tossed it.
 






Yes!!! After lots of searching on here finally came up with something. Looks like the all blue one is to plug into the original bulb socket. Should be pretty easy I think!

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If by 'go out' you mean the bulbs burning, it is not due to poor wiring. The only reason for bulbs to burn prematurely is excessive voltage.

Not quite.
A bad ground will burn out bulbs as will handling bulbs with your fingers.
 












Please explain how.

You'd get aq better explanation from someone who who knows electrics better.

But basically a bad ground is like a resistor and the voltage increases to overcome the resistance.
A bit like having a gap in your plug wires.

Even if my explanation is wrong, it still happens.
 






I trust your experience, but as you suggested, your explanation is totally wrong. The power supplied to the lights is the battery voltage, which is separately regulated and does not respond in any 'magic' way to the resistance in the bulb circuit. Increasing the circuit resistance reduces the current through the bulb, which is a very effective way to PROLONG its life (at the cost of reducing its light output, of course).
The only way I can imagine by which a bad ground connection can destroy bulbs is by affecting the alternator output. The regulator there senses the voltage between its ground connection (usually to the engine block) and the alternator output. If this ground connection is very poor, the regulator will incorrectly sense a voltage that's lower than actual, and increase the field excitation, resulting in excessive battery voltage. This will not only shorten the life of bulbs, but also damage the battery.

As for the OP's problem, we still don't know what happened there, and if he even meant that his bulbs are burning out too soon. The harness that he purchased is intended to overcome a problem of degraded wiring causing a poor light output by making a short, direct connection to the battery. If, as he mentioned, the OEM wiring had been removed, his lights won't work, because this harness still needs the original wiring to sense when the lights are switched on.

Incidentally, your analogy to ignition does not apply - it's a totally different beast, where the size of a gap in the plug defines the voltage created by a collapsing magnetic field.

You'd get aq better explanation from someone who who knows electrics better.
But basically a bad ground is like a resistor and the voltage increases to overcome the resistance.
A bit like having a gap in your plug wires.
Even if my explanation is wrong, it still happens.
 






I trust your experience, but as you suggested, your explanation is totally wrong.

I have a friend whose father has a doctorate in electrics, I'll ask him next time I see him.

What are you talking about? Electricity is magic.:D
 






I disappointed my mother, and did not get a doctorate, but I do have a degree in that field (+ a couple decades of experience...)

I have a friend whose father has a doctorate in electrics, I'll ask him next time I see him.

What are you talking about? Electricity is magic.:D
 






Sadly, I disappointed my mother, and did not get a doctorate, but I do have a degree in that field (+ a couple decades of experience...)

So, you're a wizard?
 






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