just for the record i have trouble believing that you get power from that kkm adapter/cone filter. I've ran cone filters on 3 explorers i've owned and havent seen much difference. Think about the amount of heat ur pullin in from under the hood kinda close to the exhaust manifold?
Why hasn't anyone relocated the battery and ran the intake from right behind the headlight. Also, if you use a billet grill that is more open than the stock grill won't that be pulling cold air from the front of the vechile? Put the filter at an angle to prevent water from traveling up it and maybe a mesh screen to stop rocks and debris. Or is there something I'm missing?
So all this about "warm air intake" is bogus. Just run an high flow filter and be done with it... Why spend $100 or more on a conical filter and intake tubing when you can spend $40 on a K&N at Advanced. I do think that the billet grills for the 1st gen would help with the Ambient Temp.
But regardless of surface area the engine is only going to draw a certain amount of air. You could have a trash can size filter and it will only perform as much as the engine will allow. Has anyone seen or tested the "bang for the buck" difference between KKM and a drop in K&N filter? I'm sure your money can be better spent on exhaust or a larger TB?