CARB Certified Intake For 1St Gen?? | Ford Explorer Forums - Serious Explorations

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CARB Certified Intake For 1St Gen??

L.A.X

Well-Known Member
Joined
July 18, 2013
Messages
405
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City, State
Los Angeles, Ca
Year, Model & Trim Level
1991 Ford Explorer EB
Does anyone make a CARB (California Air Resources Board) approved "cold air intake" for a 91 Ford Ex? I want to change the stock air box but don't want to keep changing back and forth for smog purposes. I've seen newer Humvees, Cherokees and Toyota FJ cruisers with CARB certified Snorkels and intakes. Why not the 1st gens?
 



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The 4.0L OHV does not really make enough power to benefit from an aftermarket CAI. I have experimented with cone filters and such but power gains are inconsistent and butt dynos aren't much good. The OHV makes good torque, but not a lot of horsepower. The stock intake is really no bottleneck to power until you have lots of supporting modifications.

Just because the stock intake doesn't use a cone air filter, doesn't mean it's a "hot air intake". Ford engineers designed it well, for consistency and performance. Paper filters are typically fine up to 300hp.

Also, check out this YouTube video which tests the theory of "CAI=moar powah". http://www.youtube.com/watch?v=gCi2yo4UqPI

If you don't care about the above but still want more power, try some other mods first. Research the "50 horsepower for 5 cents" mod, Spdrcer34's throttle body mod, and exhaust modifications. You can experiment with swiss cheesing the stock airbox, replacing it with a cone filter, adding PVC pipe ducting, and shiny intake tubes, but I doubt you'll get much more than a little extra intake noise and clearance hassles.
 






I'd have to disagree that the use of a cone filter doesn't provide power/torque gains.

I added a KKM kit with the S&B cone filter and aluminum MAF adapter, with no other new mods, and there was a very noticeable increase in power and torque.

The use of generic cone filters and generic adapters won't give the same result though, since those filters are just for cosmetic purposes, the stuff they're made from isn't made to flow air really well, and the adapters don't match up to the same size inner diameter as the stock MAF assembly and so it just creates turbulence rather than increasing airflow.

As for CARB certification, you won't find CARB certified intakes for vehicles like the 91-94 Explorer as they were already last-generation stuff when cone filters and intakes became popular mods. Certain vehicles like 90's compact cars were the exception since they were super popular to modify, being they were also inexpensive to buy and operate.

You also won't get a CARB certification since the use of a cone filter results in the loss of the vacuum system for the airbox and the heater hose on the stock air duct. This is the case on most other vehicles as well, but for the Explorer with it's big OHV V6 and earlier OBD I programming, the loss of these systems results in a lot of extra emissions on startup and until the engine and catalytic converter warms up.


If you want a cheap and easy mod that will pass inspection, just get a K&N, S&B, or Fram AirHog stock replacement air filter. It will flow more, and is really all you need with stock exhaust. If you want even more airflow, you could also drill some holes or cut a big hole in the fender side of the airbox - or even cut a hole in the sheet metal and make a custom cold air intake by connecting the inner fendewell to the air box. Whether or not it would pass inspection would depend on what the laws are at the time where you are located. Sometimes anything before the air filter is ok, sometimes anything at all that isn't factory won't pass and you'll have to go somewhere else.
 






Nope
 






Does anyone make a CARB (California Air Resources Board) approved "cold air intake" for a 91 Ford Ex? I want to change the stock air box but don't want to keep changing back and forth for smog purposes. I've seen newer Humvees, Cherokees and Toyota FJ cruisers with CARB certified Snorkels and intakes. Why not the 1st gens?

Because thousands of those guys are willing to spend money on their rigs. :thumbsup:
 






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