- Joined
- February 8, 1999
- Messages
- 35,480
- Reaction score
- 4,554
- City, State
- Wayoutin, Aridzona
- Year, Model & Trim Level
- '93 XL '20 ST
- Callsign
- AB7FH
After busting a CTM U-Joint for my D-44 during the Badlands run it has finally cooled off enough for me to tear into my front end. Cool is relative though... it's "only" 91.
I started by cutting the ears off the outer axle shaft with an air powered cutoff wheel. That actually went more quickly than I thought it would. I only needed to remove the ear from one side, and the outer shaft was free. Unfortunately the inner wasn't going to cooperate. I cut both ears off the inner, but the yoke was still spread too far apart to pull it through the opening in the knuckle.
Next step was to remove the knuckle. That was an easy job despite the fact that the exposed threads of the lower balljoint stud had been pulverized by the broken U-Joint. The nut on the ball joint had to cut through the crushed threads in order to come off so it was slow and required a few doses of WD-40.
Now I've just got to order a new set of Moser axles, and a replacement CTM U-joint and a couple ball joints. Hopefully CTM will honor their lifetime warranty without a hassle.
I started by cutting the ears off the outer axle shaft with an air powered cutoff wheel. That actually went more quickly than I thought it would. I only needed to remove the ear from one side, and the outer shaft was free. Unfortunately the inner wasn't going to cooperate. I cut both ears off the inner, but the yoke was still spread too far apart to pull it through the opening in the knuckle.
Next step was to remove the knuckle. That was an easy job despite the fact that the exposed threads of the lower balljoint stud had been pulverized by the broken U-Joint. The nut on the ball joint had to cut through the crushed threads in order to come off so it was slow and required a few doses of WD-40.
Now I've just got to order a new set of Moser axles, and a replacement CTM U-joint and a couple ball joints. Hopefully CTM will honor their lifetime warranty without a hassle.