- Joined
- March 4, 2007
- Messages
- 26,320
- Reaction score
- 122
- City, State
- anaheim hills,california
- Year, Model & Trim Level
- 95 ranger 4x4/ 91 X 4x4
...This is a progressive thread of suspension work progress getting done to my Ranger in order to get ready for the Truckhaven 2010 run in October which is in a little over 2 months...
http://www.explorerforum.com/forums/showthread.php?t=276861
..95 Ranger 4x4 2.3L, the rest can be found in the link found in my signature..
...My Ranger has been my daily driver and it really hasn't been modified in 3 years...Needless to say, the task as a DD work truck and taking it offroad and beating on it some has taken it's toll on most all of the stock and last upgraded parts so it's time to do some upgrades...
...For this build, my thoughts are to still keep it pretty much stock looking, but trying to stay stealth as in not getting bigger tires or anymore height, and keeping my deerhooves on as long as they still fit...I plan to get more flex (both up and down, front and rear), and most importantly, getting the truck back up to the height it was 3 years ago while doing basically upgrades on what needs maintenance...
...Everything that can sag has sagged, ra's have wore out the bushings and the stock ra cross member, pass side has increased it's pos camber because drivers side coil is now about 1/2" shorter while rear springs and AAL have headed south, all leaving me with tires now heading in their own directions and now self clearancing body metal at all 4 corners...
...On one of the last Truckhaven runs I did a couple upgrades which lead to the development of these projects...Thanks to DB_1 I added his old front bumper for more ground clearance and better approach angles...Next, I traded him out for his old version #2 or #3, tranny cross member with integrated 2.63" joint pockets with 3/4" bolt holes...Thank you Dave, I'm putting them to good use......Oh, I then added my Ballistic Battery box and Optima battery...
...If the economy ever straightens out, these new mods will be replaced with a different set up and a future mod within two years...
_________________________________________________________________________________
...Some of the new parts going on the Ranger...
BTF custom extended RA's
Schedule .120 DOM I believe..(Maybe Brandon can jump in with the specs...:scratch: )
Ballistic Fab parts
2 = Forged Chromoly 2.63" Ballistic Joint
Bearing thru hole: 5/8''
Stud diameter / Thread Pitch: 1.0'' - 14 tpi
Thread direction: Right hand thread
Nylatron Race: Billet (solid) -
with zerks and a spandrel tool...yea baby...:biggthump
2 = 1.0" -14 tpi Tube Adapter = Tube Inner & Outer Diameters: Size 1: 1.25 in ID - 1.5 in OD
2 = JAM-715 - 1.0" -14 tpi Jam Nut
4 = Reducer Spacer Size: 3/4" to 5/8"
...1" stud Ballistic joint I'm using on left and old style 3/4" stud ballistic joint shown on right...
...F250 Shock Towers..
P/N E5TZ-18183A for Heavy duty F-250's
...Superlift Coil Springs...
...Thanks Hanzo Steel for these....These are the ones for a 4.0L - 2" lift...no weight = 15-3/4"....compressed = 13-1/4"
...Chevy 1.2 ton 63 inch springs..aka 63's...
..Easily available and replacable as they are from years 82-current I believe...:scratch:
_________________________________________________________________________________
...Onto the operation...
...I did these in this order as I forgot the stock coil seats in the back of my Explorer and rushing to get mod time in between my jobs.....I am still using the stock pitman arm and axle pivot brackets the truck came with...
...RA's...
...First a comparison shot of the stock and custom RA's...After installing these I learned about the teeter effect and C.O.G. from front to rear on my Ranger while trying to place jackstands to mount them...
...Pulling the RA out...Stock coil is shown with with F150 coil seat mounted under it...The limiting factor has always been the front drive shaft on the RA cross member but on the drivers side, it is now only the Brake line...Stock front brake lines on this are about 24"..
...I chose to drill my rivets out but this is not how I did it...I do not drill straight thru as shown here, but will update this info when I mount my 63's..
...Pic of the RA mounted while still running the stock coil and F150 coil seats...
...Picks of the new RA's installed...
...Parts heading to the parts pile at the end of day one...Shocks to be re-installed day two when coils go on as I need to measure and get bolts and washers from the hardware store...
...My current front shocks..
...These are procomp and they measure about 14" collapsed and 21" expanded..
...Coils...
...Some measurement pics before I take the stock coils and F150 coil seats off..Drivers side measured 13 1/4"..
..Passenger side measured 13 3/4"...
..Stock coil buckets...
...Measurement for future reference about 7 1/4"..
Drivers side marking is different and common on the Rangers as it only says 4x4...
Passenger side...
...Pics of the new Superlift coils and no more F150 coil seats...Both sides measured 13 1/4" after driving around...
...Day 2 parts heading to the parts pile..
_________________________________________________________________________________
...Quick summary...
RA's..
..After day 1 I drove about ten miles to get a listen and feel...Initially they were noisy like stake bed truck gates but I did some extra umph tightening and closed the beam pockets up, tightened the jam nuts after repositioning the RA's, joints, and mis-aligns, and the noise was gone..I think the added snugness of the 3/4"-5/8" reducers took out any slop that a normal shoulder bolt would have normally..
...Ballistic Joints...
...So far They are perfect and I've aimed at all the rough spots and pot holes I can find so far and no noise transfer as of yet...I am surprisingly happy with these as they seem to be as quiet (so far) as the stock RA's with rubber bushings..
...Superlift Coils...
...As mentioned, these are for a 4.0L and you would think they would squat less with the 2.3L motor..I was really hoping they would measure compressed the same or a hair taller then the stock coil springs with the F150 coil seats..They measured a hair short which is ok for now..
...The specs mentioned above in the parts list and coil spring part numbers were verified over the phone with Superlift..I have a feeling these will start squatting real quick after a few trail runs so I will be keeping an eye on them..
..As for comparison to the stock coils with the coil seats...These coils seem unbelievably soft and pretty flexy for what they are known to be..
..Overall...
...I really like the softer ride and I know the front end has more up and down travel...The only real concerns I have is how the coil springs will hold up over time...I'm going to be bummed if the start squatting within 6 months to a year..
...Still need to get list to complete the front end...
..Brake lines..I priced these out locally from race and pro shops (Cars not dirt trucks)...I am searching for 30"-32" brake lines and have been quoted $85-$100 bucks..Will start looking for F series options...
..Shocks after I mount the shock towers...Length to be determined then..
...Camber bushing for the pass side...Right now I'm running 2.75* and I'm thinking I'll need a 3.25* for pass side...
http://www.explorerforum.com/forums/showthread.php?t=276861
..95 Ranger 4x4 2.3L, the rest can be found in the link found in my signature..
...My Ranger has been my daily driver and it really hasn't been modified in 3 years...Needless to say, the task as a DD work truck and taking it offroad and beating on it some has taken it's toll on most all of the stock and last upgraded parts so it's time to do some upgrades...
...For this build, my thoughts are to still keep it pretty much stock looking, but trying to stay stealth as in not getting bigger tires or anymore height, and keeping my deerhooves on as long as they still fit...I plan to get more flex (both up and down, front and rear), and most importantly, getting the truck back up to the height it was 3 years ago while doing basically upgrades on what needs maintenance...
...Everything that can sag has sagged, ra's have wore out the bushings and the stock ra cross member, pass side has increased it's pos camber because drivers side coil is now about 1/2" shorter while rear springs and AAL have headed south, all leaving me with tires now heading in their own directions and now self clearancing body metal at all 4 corners...
...On one of the last Truckhaven runs I did a couple upgrades which lead to the development of these projects...Thanks to DB_1 I added his old front bumper for more ground clearance and better approach angles...Next, I traded him out for his old version #2 or #3, tranny cross member with integrated 2.63" joint pockets with 3/4" bolt holes...Thank you Dave, I'm putting them to good use......Oh, I then added my Ballistic Battery box and Optima battery...
...If the economy ever straightens out, these new mods will be replaced with a different set up and a future mod within two years...
_________________________________________________________________________________
...Some of the new parts going on the Ranger...
BTF custom extended RA's
Schedule .120 DOM I believe..(Maybe Brandon can jump in with the specs...:scratch: )
Ballistic Fab parts
2 = Forged Chromoly 2.63" Ballistic Joint
Bearing thru hole: 5/8''
Stud diameter / Thread Pitch: 1.0'' - 14 tpi
Thread direction: Right hand thread
Nylatron Race: Billet (solid) -
with zerks and a spandrel tool...yea baby...:biggthump
2 = 1.0" -14 tpi Tube Adapter = Tube Inner & Outer Diameters: Size 1: 1.25 in ID - 1.5 in OD
2 = JAM-715 - 1.0" -14 tpi Jam Nut
4 = Reducer Spacer Size: 3/4" to 5/8"
...1" stud Ballistic joint I'm using on left and old style 3/4" stud ballistic joint shown on right...
...F250 Shock Towers..
P/N E5TZ-18183A for Heavy duty F-250's
...Superlift Coil Springs...
...Thanks Hanzo Steel for these....These are the ones for a 4.0L - 2" lift...no weight = 15-3/4"....compressed = 13-1/4"
...Chevy 1.2 ton 63 inch springs..aka 63's...
..Easily available and replacable as they are from years 82-current I believe...:scratch:
_________________________________________________________________________________
...Onto the operation...
...I did these in this order as I forgot the stock coil seats in the back of my Explorer and rushing to get mod time in between my jobs.....I am still using the stock pitman arm and axle pivot brackets the truck came with...
...RA's...
...First a comparison shot of the stock and custom RA's...After installing these I learned about the teeter effect and C.O.G. from front to rear on my Ranger while trying to place jackstands to mount them...
...Pulling the RA out...Stock coil is shown with with F150 coil seat mounted under it...The limiting factor has always been the front drive shaft on the RA cross member but on the drivers side, it is now only the Brake line...Stock front brake lines on this are about 24"..
...I chose to drill my rivets out but this is not how I did it...I do not drill straight thru as shown here, but will update this info when I mount my 63's..
...Pic of the RA mounted while still running the stock coil and F150 coil seats...
...Picks of the new RA's installed...
...Parts heading to the parts pile at the end of day one...Shocks to be re-installed day two when coils go on as I need to measure and get bolts and washers from the hardware store...
...My current front shocks..
...These are procomp and they measure about 14" collapsed and 21" expanded..
...Coils...
...Some measurement pics before I take the stock coils and F150 coil seats off..Drivers side measured 13 1/4"..
..Passenger side measured 13 3/4"...
..Stock coil buckets...
...Measurement for future reference about 7 1/4"..
Drivers side marking is different and common on the Rangers as it only says 4x4...
Passenger side...
...Pics of the new Superlift coils and no more F150 coil seats...Both sides measured 13 1/4" after driving around...
...Day 2 parts heading to the parts pile..
_________________________________________________________________________________
...Quick summary...
RA's..
..After day 1 I drove about ten miles to get a listen and feel...Initially they were noisy like stake bed truck gates but I did some extra umph tightening and closed the beam pockets up, tightened the jam nuts after repositioning the RA's, joints, and mis-aligns, and the noise was gone..I think the added snugness of the 3/4"-5/8" reducers took out any slop that a normal shoulder bolt would have normally..
...Ballistic Joints...
...So far They are perfect and I've aimed at all the rough spots and pot holes I can find so far and no noise transfer as of yet...I am surprisingly happy with these as they seem to be as quiet (so far) as the stock RA's with rubber bushings..
...Superlift Coils...
...As mentioned, these are for a 4.0L and you would think they would squat less with the 2.3L motor..I was really hoping they would measure compressed the same or a hair taller then the stock coil springs with the F150 coil seats..They measured a hair short which is ok for now..
...The specs mentioned above in the parts list and coil spring part numbers were verified over the phone with Superlift..I have a feeling these will start squatting real quick after a few trail runs so I will be keeping an eye on them..
..As for comparison to the stock coils with the coil seats...These coils seem unbelievably soft and pretty flexy for what they are known to be..
..Overall...
...I really like the softer ride and I know the front end has more up and down travel...The only real concerns I have is how the coil springs will hold up over time...I'm going to be bummed if the start squatting within 6 months to a year..
...Still need to get list to complete the front end...
..Brake lines..I priced these out locally from race and pro shops (Cars not dirt trucks)...I am searching for 30"-32" brake lines and have been quoted $85-$100 bucks..Will start looking for F series options...
..Shocks after I mount the shock towers...Length to be determined then..
...Camber bushing for the pass side...Right now I'm running 2.75* and I'm thinking I'll need a 3.25* for pass side...