How to: - Another way-44 outers on the 35 TTB | Page 3 | Ford Explorer Forums - Serious Explorations

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How to: Another way-44 outers on the 35 TTB

Post number 35 has been selected as best answered.

Prefix for threads which are instructional.
Cut marks for removing caliper ears on the 35 TTB knuckle.

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Ears cut with grinder and cut off wheel. Old 44 spindle used to have 5 new holes drilled and tapped.

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Mock up with old spindle and caliper mounting plate to show interference to be removed. Also show how close new drilled and tapped holes were to old holes and reason for plugging those holes.

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Mark lines to remove interference with 44 caliper mounting plate.

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Modified 35 TTB knuckle ready for install. Again shows closeness of 2 of the new drilled and tapped holes that decided to plug.

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Caliper mounting pins with part number.

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Bearings and ball joints with part numbers.

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New spindle and axle shaft installed.

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Caliper mounting plate installed.

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