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Battery Cables

94eddieB

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January 24, 2006
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Oceanside CA
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94 eddie bauer
I need to replace mine. How hard is it to do? im assuming i just take out the old ones, and reconnect the new ones right? has anyone done this before?
 



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Yup... just unbolt the old and slap on the new... You just need to be careful removing the nuts from the fender mounted starter relay as the studs are copper and can snap if you apply too much muscle..
 












I haven't done mine yet ( '91 X) but the Positive Cable looks like a pain. The heavy wire is a no-brainer but the smaller one that is attached seems to disappear into a Harness.
 






Generally the smaller diameter wire that goes along with the heavy wire on the battery cables is cut and crimped into the old wire when installing a new set of wires. You could also solder the joint for best connection.

In doing ANY battery work, always disconnect the negative side first! This breaks the ground with the vehicle and makes for a safe project.

The same goes for using jumper cables as well -- do the negative last on hook up and take it off first when pulling them off. Accidentally hitting the body panel or something under the hood will not light you up if you do it while disconnecting the negative terminal as the body and frame are all hooked to it (the vehicle grounds through the metal, which means that the current return flows to the battery through the vehicle metal structure).

Use good quality cables also. Don't just go by the thickness of the external part of the wire -- some manufacturers like to use really thick insulation, tricking you into thinking you are getting a lot of wire for your money. Use the largest size wire with the finest strands you can find. It will carry the load with the least resistance.
 






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