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Fixed Truck now will not start

ooops forgot, hes getting spark it ran for 30-45 seconds on starting fluid

Chasing a spark issue is not needed IMO

With only 2volts at the red wire on an injector no wonder you are getting those codes

The red wire powers all those sensors

I would check your PCM FUSE (EEC fuse and relay)

How many volts do you have at your battery?
You should have the same voltage (or real close) at the injectors red wire with the key in the on position

I have 12 volts at the injectors red wire with the key on. It was not 2 volts as stated.

What about the 12 volts at the CPM sensor connector? The books says I should have 1.5v?
 



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Here are the results from the NOID light test of the injectors.

Key on / Engine Off = NO LIGHT

Key on / Engine Cranking = FLASHING LIGHT

With the Volt Meter I can get 12 volts from the connector if I go positive lead to the red wire and use a ground at the battery.

Any Opinions?

thanks,
Dennis
 






injectors are getting power

check fuel pressure while cranking?
Cat converter clogged?
Bad gas?
 






One of the first posts asked if you tried fresh fuel. I did not read where you answered that question or where you added fresh fuel. After nine months and not adding Sta-Bil (sp.?), the fuel could be old enough and stale enough to not fire. Since your getting run time on the starting fluid, You might try shooting straight gas into the throttle body. If that fires... change the fuel..
 






Also look for water in the gas, drain some from the schrader into a cup and look for blobs floating in it, sometimes a problem with stored vehicles, or maybe someone dumped something in it...

Try that... don't underestimate the simple stuff.
 






OK guys. I can't try starting this thing until I get the upper intake back on. I had to remove it to gain access to the injectors and CMP.

I'm still comfused with the check of the CMP harness. The book says I should be getting 1.5volts but I show 12 volts with the meter on the B+ lead and the battery ground. The book is not clear on which leads to contact. I have three. B+/Sig/- Any thoughts.

Once I confirm the status of the CPM I plan to put the upper intake back on and start from again. Although I bet I still will have that 214 code.
 






what about the fuel? can you get some fresh fuel in there?
 






what about the fuel? can you get some fresh fuel in there?

Right now I have the upper intake off to check the injectors and CMP. Once I get everthing back together I am going to try the new fuel in the intake.

I just check the IC and I have good resentence in the primary and in the secondary. Although it does show higher then spec in the secondary.
 






IC?
fresh fuel should come through the fuel system, not down the intake like starter fluid
 






IC?
fresh fuel should come through the fuel system, not down the intake like starter fluid

Yeh, I was really starting to question the wisdom of dumping raw fuel down the intake.
My problem is I have a full tank of the old gas. I was hoping I could still use it.
 






While you have the upper intake off,go ahead and pull the fuel rail up with injectors still attached to rail and leave electrical connectors on the injectors.
Disconnect your coil pack so you will have no spark.
Hold the fuel rail and injectors up and get someone to spin the engine over while you watch the actual spray from the injectors.
This will make sure your injectors are actually firing and you will be able to smell the fuel coming out.

Also double check all your engine grounds.I believe they are on the back of the head but they occasionally get moved.


This is assuming that you have decnt compression as well.
 






save the old gas it gets used for:

lawnmower
weed wacker
chainsaw
weed killer (shhhh)
firestarter

every time we part out a truck it usually means lawn mower gas for years to come
 






Why are you showing 12v everywhere, something is not right. The ECU is a 5v system for all the sensors and controls. Your injectors should be 5v as well, did you check the harness at the ECU to see if you are getting the correct voltages? As another quick check what are you getting at the TPS? should be around .95v with the throttle closed. I'm beginning to think there is a more serious problem here if you sensors are not giving you the proper voltages. Something like the ECU got fried and is feeding un-regulated power to everything. Unless I am totally off here and the older ECU is actually a 12v system but I don't think so...
 






The injectors should have battery voltage.The ECM supplies pulse width in milliseconds by grounding them.
All sensors are 5 volt reference supplied by ECM (except O2 sensors).
 






OK this is where I stand with this PITA problem.

First, thanks to all for your help. I'm sure with your input we will be able to solve this problem.

With fuel pressure, spark, injector voltage, I have decided that I need to both understand and check the CPM. My understanding is that this controls the firing of the injectors (in pairs). As such IMO this would cause a start/no start situation. I initially rejected the impact of this since I had the 214 code while the car ran before the intake gasket change. However with many of your inputs and much reading I need to rule the CPM in or out before I proceed.

Any additional thougts?

Thanks
 






The injectors should have battery voltage.The ECM supplies pulse width in milliseconds by grounding them.
All sensors are 5 volt reference supplied by ECM (except O2 sensors).

did that change in gen2's I could have swore my injectors were 5v :scratch: hmmm
 






Update.

I was finally able to get the CMP sensor out. Everything looks good on the drive unit. From my understanding when the drive goes bad you can see the mess when you remove the sensor.

At this point I really need to check to see if the sensor is OK.

Anyone have the procedures to check the sensor when it is out of the engine? Also, I have found conflicting information regarding the probability of the CMP causing the no start. Any thoughts on this?

At the end of the day, I think I am going to replace the sensor,(since I still have the top of the intake off), and replace the the intake and wires.

One last thought while this intake top is off. Does anyone think it would pay to take off the rail with the injectors attached to see if they spray? Remember I just got them back from a cleaning before I put them in.

Well this problem has really beaten me down so I appreciate all the help.
 






hang in there.

I voted against the crank or cam position sensors being your issue because you say it runs on starting fluid
If it runs on starting fluid you are getting spark

this points towards a fuel issue
Fuel issue with your truck =
sat for months
fuel pressure is adequate at start up

You need;
new gas, new filter, possibly new pump
check fuel pressure regulator

I have had two Fords sit for a period of time, one would not start because the fuel pump died while sitting, one ran for two weeks before the fuel pump failed. It was turning on, showed 32# at the rail before starting, and yet it was not suppying enough pressure to keep the engine running.

Also make damn sure you have the fuel lines hooked up properly, on one engine swap we did we had them backwards! truck would not start but showed fuel pressure at the rail

I still suspect weak pump and/or bad fuel

Yes it would be a good idea to see all 6 injectors spray, just be damn careful
 






Still will not start. At this point I think I have it narrowed to the the injectors or the sensors to fire the injectors. Here is my reasoning.

1. Engine will fire on starter fluid for about 2-5 secs. For this brief time the engine runs smooth.
2. Old gas drained and new gas added.
3. 40 psi at fuel rail.
4. Noid light test was positive. (Although this does stump me why I am not getting fuel into the cylinders)

One last bit of information. The injectors were ultrasonicly cleaned when I was repairing the intake gasket.

Anyone with addtional thoughts. I'm not sure where to check at this point.

As always thanks.
 



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If there is fuel pressure and power to the injectors, and no fuel is coming out, then it has to be the injectors... doesn't seem to make much sense that they could all be bad... but maybe they got messed up by the cleaning place :scratch:
 






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