SofaKing95
Active Member
- Joined
- November 20, 2024
- Messages
- 71
- Reaction score
- 24
- City, State
- Denver, CO
- Year, Model & Trim Level
- 1995 Explorer XLT
Just finished replacing the 30 year old:
After everything was wrapped up I decided to do some checking of things using the infrared temp gun, just to confirm temps at various points as engine came up to temp and proper functioning of the system.
Got to thinking -- that heater control valve is a piece of junk and that part of the HVAC system is poorly designed IMO, almost like it was done as a senior high school engineering project over a weekend. So I've been thinking of just deleting it by substituting in a couple of pieces of 1/2" copper pipe and some hose clamps. My understanding is that the valve is there to prevent hot coolant going to the heater core when the heating system is OFF (i.e., bypass mode). In reality, the valve never fully closes, the position of the butterfly inside the valve is either PARTIALLY open or fully open, i.e., heat OFF / heat ON respectively.
I verified this with both the new and old valve by blowing into the various ports, plugging the open ports with my fingers while simultaneously opening and closing the valve via the vacuum plunger. I was also able to verify this partially open condition (when heat OFF) while on the vehicle using the temp gun and checking hose temps. The hoses that are shunted off (going to the heater core) by the valve when the heat is OFF run at a about a 15-20% lower than when the valve is open (heat ON). For me that doesn't really do it, and I'd prefer to have the peace of mind that a piece of plastic junk isn't going to leave me stranded one day.
Also note, many (most?) older GM models have flow to the heater core ON at all times, no valve -- but maybe the HVAC components in the dash are configured differently.
Thoughts?
- thermostat
- radiator hoses
- heater hoses
- dash gauge sending unit
- and leaky heater control valve
- Prestone coolant flush and new coolant
After everything was wrapped up I decided to do some checking of things using the infrared temp gun, just to confirm temps at various points as engine came up to temp and proper functioning of the system.
Got to thinking -- that heater control valve is a piece of junk and that part of the HVAC system is poorly designed IMO, almost like it was done as a senior high school engineering project over a weekend. So I've been thinking of just deleting it by substituting in a couple of pieces of 1/2" copper pipe and some hose clamps. My understanding is that the valve is there to prevent hot coolant going to the heater core when the heating system is OFF (i.e., bypass mode). In reality, the valve never fully closes, the position of the butterfly inside the valve is either PARTIALLY open or fully open, i.e., heat OFF / heat ON respectively.
I verified this with both the new and old valve by blowing into the various ports, plugging the open ports with my fingers while simultaneously opening and closing the valve via the vacuum plunger. I was also able to verify this partially open condition (when heat OFF) while on the vehicle using the temp gun and checking hose temps. The hoses that are shunted off (going to the heater core) by the valve when the heat is OFF run at a about a 15-20% lower than when the valve is open (heat ON). For me that doesn't really do it, and I'd prefer to have the peace of mind that a piece of plastic junk isn't going to leave me stranded one day.
Also note, many (most?) older GM models have flow to the heater core ON at all times, no valve -- but maybe the HVAC components in the dash are configured differently.
Thoughts?