If the coolant is at 215 at the top and 195 at the bottom it's not going cool trans fluid at 190 at all. If the the trans is at 240 that is not good for the engine. I've never liked tying the 2 systems together because a problem with one overheating can take out the other. If the trans needs more cooling add larger radiators, same for the engine. Our engine radiators are limited in size/capacity because of physical restrictions. The only reason I can think of for running the trans fluid thru a radiator cooler is to keep the trans fluid above a minimum temp. Which really comes down to cost. Large trans coolers and a thermostatic bypass valves aren't cheap.
I do agree, the heat exchanger in the radiator just isn't enough.. I can see it helping since the very hot trans fluid goes into a cooler (maybe not enough, but some) to bring the temp back down to 195F or less.
Ideally you want as much cooling as possible in summer and "enough" cooling in winter without over cooling.
Some of the newer transmissions have the thermal bypass built in the trans. The a4ld doesn't so you need something to let it get warm enough in the cooler climates (which I do not live in).
On our tow rig I am only using an external cooler. I have enough room to put in a 40,000 gvwr cooler. I have it installed close to the radiator and use an electric (Mark VIII) fan. The highest pan temp I've seen in the c6 on the tow rig was while towing (rig and trailer total weight of 14k) and heading uphill outside of Yuma, Az. I saw 170F (pan temp) there and it was close to 100F outside.
cooler-installed 002 by
maniak_az, on Flickr
You can get the Tru Cool 40k gvwr (45k btu) cooler with thermal bypass for about $170 via bulk part (
http://www.bulkpart.com/2/product/tru-cool-hd/4739.html).. But its not a small cooler. Its 8.5" by 22.75" by 1.25" thick..
I haven't seen proof that I can understand, but from what I've read, liquid to liquid heat exchanging (radiator exchanger) is more efficient than liquid to air (aux cooler).. Even if that is true, I think the aux cooler should always be there on an auto trans vehicle..
I almost forgot. The scenario you are worried about (over heat x and have it overheat y) is something we ran into. We cracked a head, lost the coolant and the temp gauge didn't show it overheating (no coolant on the sending unit). We got things hot enough that many parts in the trans got cooked too. After that trans rebuild we put in the temp sender for the trans.
huntman58 said:
I am also running a 180 stat with a temp reading on the Heater hose about 1/2 way between the motor and heater core
I do like how the OP has his coolant sender in the heater hose. That is where we have ours. It shows real coolant temp and not engine temp.
huntman58 said:
I in ways would rather see the highest temps its throwing then the average
Also, the OP mentions wanting to know the highest temp of the trans fluid. That is good to keep an eye on the trans fluid but I want to keep an eye on the transmission itself and know what temp fluid it is getting..
~Mark