Well guys I got brave and figured what the heck I'll take it out for a drive. I told my wife on the way out "when I call you from my cell come pick me up LOL". So I head out with the laptop hooked up and watching the tranny fluid temp. Amazingly as if by some magic it did not slip while trying to pull off.
My plan was to wait for it to slip and then pull it down to 2 or 1 and see if it slips there too. I went around the block once, twice, and so on and it kept going. Wow I thought, this is cool. But it's not perfect. I can feel neutral slipping in third at times and definitely when it shifts to forth (9 out of 10 times). After doing about 10 to 15 miles I got brave and hit the interstate.
Wow scary stuff there. Cruising at about 65mph I started to press down on the gas. It felt like it shifted down a gear and on the laptop I saw it say the Converter Clutch had turned off. Pressed more on the gas and it felt like it shifted down another gear yet the laptop still said I was in 4th. Little more on the gas and it shifted to neutral and the engine was just free revving. I let off the gas and coasted and suddenly it felt like a bit of a hesitation (like a down shift) as it engaged a gear but it had not because if I touched the throttle it still revved in neutral. It then felt like a second downshift and now I was in gear again and as long as I was light on the peddle I could keep going.
I was able to duplicate that interstate pattern quite easily over and over.
In all I probably did about 20 miles and still no slipping on pull off. Well at least not to the point of where if feels like you're in neutral. It may be slipping more than it's supposed to and I just don't know? I'm not to familiar with this setup.
Oh well I guess this weekend I'll be pulling the tranny. Just sucks because squished into a Ranger it's a lot of work. In addition to the usual t-case, drive shafts, exhaust etc. I also have to pull the front suspension crossmember (bell housing is to big to fit through), pull the A/C - heater box, pull the upper intake assembly on the motor and related items, lift the entire motor and pull it forward to get to the bell housing bolts.
In the mean time I'll be searching for a better deal on either a re-man unit or getting mine rebuilt. Brian, I know rebuilding it would be very cool as I've rebuilt manuals before but time is an issue. This is my daily driver and the only vehicle I have for driving in the snow when winter rolls around.
So the saga goes on.
Thanks so much guys
Malcolm