P0401 | Ford Explorer Forums - Serious Explorations

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P0401

AA7KN

Member
Joined
July 23, 2017
Messages
34
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4
Location
Abu Dhabi, UAE
City, State
Livingston, Texas ( home)
Year, Model & Trim Level
96 Explorer 4.0
Callsign
AA7KN
I have a 1996 explorer that 1 or 2 times a month, the check engine light comes on. When I read the code I get a P0401, indicating excessive EGR flow like the EGR valve is stuck open. I have a new EGR valve, tube and sensors. And I still get the P0401. Any ideas? I have already changed the vaccume and rubber lines connected to the accociated items. Thanks in advance. It is possible the new EGR has a sticking problem, but I thought I'd ask here anyway thanks
 






From what I have read P0401 is insufficient flow, not excessive.

From another thread:
"When the check engine light appears with a P0401 it also can be a leak in the vacuum hose, broken vacuum solenoid, kinked vacuum hose."

 






Pull the dpfe hoses from the egr tube and check them thouroughly for leaks, cracks. It's not uncommon for a hose to have a blow out which is hard to see.
 






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