
The solution to my problem was to get a good key. Even though Forscan showed that the key that I had was compatible, it was bad. So I got a key from Ford and it programmed with no problem.
Bob T
This post saved me. It was precisely the problem I was having.
I messed around with the Forscan Pats ability, and while trying to program my keys, I managed to mess up both keys from starting the car! I spent all morning trying to figure out the problem. I went from 2 working keys to 0.
Since the Forscan software emphasized to have 2 Pats keys, I inspected my keys practically under a microscope and discovered my original working key was engraved with an "S" while the ebay key had "SA" engraved. After researching the difference, "S" is a 40 bit key while "SA" is 80 bit. I figured this is where I messed up. But after further research, I found out 80 bit is backward compatible and should work with 40 bit systems. The Forscan software repeatedly programmed the original key successfully by recognizing it as 1 successfully programmed key. The ebay key kept saying successfully programmed but Forscan reported 'PATS reported success, but counter of programmed keys has not been increased". This made me draw my own conclusion that the ebay key was a cheap knockoff!! My intuitions were correct . After further research, I discovered one of the only brands that work as original keys is the brand Strattec. when the ford dealer opened at 7am, I went there and they sold me a Ford key in Strattec packaging. They cut the key, I went to my car, and BOOM. the keys programmed successfully.
So the lesson was DO NOT use the ebay cheapo keys as the first 2 keys. The ebay keys will only program after the first 2 are programmed.
I now have 3 functioning keys! Hope this post helps others from going through the same dilemma I went through. And thanks to RWT's post that allowed me to follow in his footsteps