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SAS Step By Step

pantherXLT

Member
Joined
March 25, 2008
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City, State
Hudson,North Carolina
Year, Model & Trim Level
'91 XLT
I need info on SAS 91 ford explorer xlt I've done it on toyota's but not explorers any help would be nice :exp:
 



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There is plenty of good info in the sas section. Decide how you are going to do the swap, (coils, coilovers, air, leaves, radius arms, 3link, 4link etc) there is no one right way, and when you have seen it all someone dose something different. :eek: There used to be a kit from, er cant remember the name, it was avalable at jeffs bronco graveyard. I heard it did not flex well. The best thing to do is research and decide which setup you want and study those threads. Good luck and welcome.
 






Unfortunately RBV's don't have any aftermarket SAS support so you pretty much have to go custom if you're doing any kind of link set-up.

One of the more popular swaps is a radius arm set-up using pre 1980 Bronco or truck parts and axles.

For a leaf set-up you're looking a bit of work fabbing up hangers and most likely you'll need to go high steer on the linkage. Waggy leafs and axles are popular for this but it has been done other ways.
 
























See reverse side (of monitor).
 












wow expensive at jeffs bronco graveyard http://broncograveyard.com/bronco/i-93950DS_1983-97_ranger_6__straight_axle_conversion.htm ,I'll get a list together and find my own parts and ya'lls help put it in ,with step buy step photo's then maybe design my own SAS kit for people in the future to purchase.

No evperience with the Fabritech kit, but I hear it isn't that good, especially for what you pay. Like you said, its much better to collect your own parts instead of buying this kit.

Here is my advice for a kit.....

Buy a 78-79 Big bronco or 77- 79 Fullsize F150 and swap the suspension and axles from that.
 






The average SAS is more then that. I would say mine cost me about 3-4k
 


















No evperience with the Fabritech kit, but I hear it isn't that good, especially for what you pay. Like you said, its much better to collect your own parts instead of buying this kit.

Here is my advice for a kit.....

Buy a 78-79 Big bronco or 77- 79 Fullsize F150 and swap the suspension and axles from that.

If you don't plan on off roading with that kit then it's fine. Otherwise it hardly flexes at all since it uses TTB coils, then you have a trac-bar which is way too short, the trac-bar mount bolts to the engine crossmember leaving you with maybe a half inch of clearance from the top of the diff to the trac bar mount and finally the radius arm mounts hang 8" below the frame.
 






SAS Kit

So then should it just put a lift kit in instead like this one!
 

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If your not going to wheel it then just life the suspension that you have. It will be cheaper and easier on you.
 



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I know where you can get a hp d44 with arms cheap. It needs to be reworked.:confused:
 






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