wpurple said:
I do have a inline pump and FMU on a returnless system....
In this configuration, the FMU goes in parallel with the pump. There is no returnline.
The FMU will regulate how much fuel will bypass the pump. Works quite well actually.
There is a hobb switch, at 1psi of boost the inline pump kicks on and fuel pressure is maintained at 65psi, and increments slowly to 72psi at 6# of boost.
Huh, sounds right as I can understand how they did it but it just seems a bit weird to me. I would still have to say that the larger injectors and maf would be alot better way to controll the fuel though. Allowing the PCM to make the fuel changes instead of a boost dependant source. You already know this so I'm just saying it for the rest.
As for the Kenne Bell boost-a-pump it is a good way to increase the amount of fuel to the injectors but no matter how big the pump is if the injectors won't flow it then you still only have so much. This is the same basic idea as the FMU, by raising the voltage to the fuel pump under boost they can increase the output of the fuel pump. Where I would see a problem with this on a mechanical returnless system would be with the regulator located on top of the fuel pump then it would still only allow the set amount of pressure. With Wpurple's setup the intank FMU restricts the return from the fuel pressure regulator and therefore kicks up the pressure.
A key thing to remember when choosing pumps, a
Pump makes Flow not pressure.
I recommend the boost-a-pumps when the stock fuel pump cannot keep up with the demand not when the injectors are maxed out. On a Explorer or Ranger this can easily be fixed by installing a 155lph or 190lph pump but on a Electronic returnless system like that in a Mustang this isn't the case. For that I would suggest a 03' SVT focus pump up to 350-450rwhp, twin Cobra pump and tank assembly upto 600rwhp and a custom fuel system for anything more. You can use a Boost-A-pump on a GT making around 400-ish and it will compensate but if you make very much more power then you're back to where you've started. Also a boost a pump is $249 where a Focus pump is around $140.
Finally, if you'll note the small disclaimer on the bottom of the Boost-A-pump page it says " NEVER oversize a pump more than 20%." I've never heard of it but I could see where raising the voltage to the pump could be bad for it eventually and make it fail.
Please don't take me wrong on this, I'm not saying it is bad but on a mechanical returnless system unless you have something like Wpurple then it's not gonna do much that a larger pump at half the cost.
Thanks, Doug.