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Sending unit to fuel line disconnect

DonDDR1

Member
Joined
June 24, 2013
Messages
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City, State
Eugene Oregon
Year, Model & Trim Level
TBD
I cant get the thing off. Have the disconnect tool. The 2 smallest one fit (grey and blue) but wont disconnect the tube from the top of the sending unit housing. How do I get this thing off? I want to replace the fuel pump and not have to do it under the truck.

TIA
 






Any of those type of fittings get full of road grim and grit. I find that a good hoseing with PB Blaster then without the tool try to slide the two parts together and apart. They will move maybe 1/8'' to 1/4'' or so, then flush again with PB Blaster.
 






Ditto, it's critical that the tool engages the three "teeth" back inside the female connection end. Be sure the connection does move a decent amount without the tool in place, because the tool has to be inserted far enough to push all three tangs outward enough to miss the tube "lip" that locks it on.

If the parts are pulled apart too much while the tangs don't "let go", the tangs will get bent some, and that makes it super difficult to get them to release.

I had that issue with mine on my 98 Mountaineer. In about 2005 I had a non starting issue that I went at the pump to fix, and discovered that the flexible SS line was damaged near the tank connection. Someone previous had been seriously pulling and twisting, yanking on the line to get it off. I was stunned to see that damage to a SS line you would think of as robust and strong. But it hadn't leaked and I was careful in removing the line. It was very tedious and I got it cleaned well and looked at it closely with a mirror. It took a while, but with it finally off I saw two of the tangs bent sideways some.

Be careful with those connections, the fuel filter connections are also the same way. I fixed mine the next time(2014) by buying a spare fuel line from the tank to the filter, and replaced the old one.
 






I've found those plastic tools don't work worth a crap. The first tank fitting I disconnected (I don't bother to disconnect them any more as it's not necessary if you dropping the tank) I struggled with for an hour + and could not get it to come apart. Then I went to AutoZone a bought an set of OEM brand metal individual disconnect tools (around $20) and found the 3/8" size worked within less than 10 seconds.

Like the fuel filter fittings, which are 5/16", you need flush out any grit that may be in the fitting and get the line and fitting to compress slightly to get it to come apart as you push the tool in.
 






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