How to: - Install Overhead Console in 1st Gen Explorer - UPDATED | Ford Explorer Forums - Serious Explorations

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How to: Install Overhead Console in 1st Gen Explorer - UPDATED

Prefix for threads which are instructional.

MrQ

Smokey the clutch is; Missed shift you did
Elite Explorer
Moderator Emeritus
Joined
October 5, 2008
Messages
3,201
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Location
Humid, Damp, and Hot
City, State
Houston, TX
Year, Model & Trim Level
'98 EB, '93 Limited
Everybody has referenced this "how-to" here for most of their overhead console answers on installation and wiring.

But even with that great writeup, I still come away without a complete idea on how to install it. Hopefully here, with pics, I can help those people with question marks above their heads on this issue.

First off you will need:

PLEASE READ THIS WIRING DIAGRAM - DOWNLOAD IT AND LOOK AT OVERHEAD CONSOLE.PDF
- Thanks to CmdrPopNFresh!!
Overhead console - You can find these on ebay from $40-$100, the difference in prices is comparable to how much you will actually receive.
Wiring harness - Need as much as you can get.
Mounting bracket - Gotta have this. If it doesn't come with the console, Look around for one that does.
Temp sensor - Looks like a small black cigar that is right behind the radiator. If you get one with the "kit" than you can place it wherever you want.
Basic screwdrivers
SHARP box knife or other SHARP knife
A helper
Wire trimmers
Splicing tools and pieces


First off I started with the bracket

mounting_bracket_up.jpg


and traced its design on a piece of cardboard. I then cut the trace out out and trimmed the edges to make it slightly smaller than the bracket itself. I used this as a guide for making the cuts in the headliner.

IMAGE_033.jpg


The cut needs to be made right between the two sun shades and you need to cut deep. It's alright if you need to make two or three cuts on the same line to get all the way through. That headliner stuff is THICK!

Now here was my first mistake. I had no dimensions for EXACTLY where to cut the headliner other than knowing its general placement and the guide i had from the bracket, so I guessed.


IMAGE_029.jpg


Now my mistake is now the salvation for your headliner :) Here are the proper dimensions for placement of the bracket.

Plastic Trim
|<--19 3/4"-->|Console Bracket|<--19 3/4"-->|Plastic Trim

|Console Bracket|
/|\
2 1/2"
\|/
Front of Headliner

You will need to move that green wire out of the way in the above pic so the bracket will fit.

BracketwithDimensions.jpg


As you can see in the pic the cut is a little off.

Now, at first I just tried to put the bracket on and screw it in...WITHOUT sticking the rear part of the bracket UNDER the headliner. Believe me, the minute I did it I knew it was wrong.

The proper way is this:

IMAGE_034.jpg


Now here is how the console attaches.

Consolecolorcoded.jpg


Bracketcolorcoded.jpg


Yep, that's right. You will have to screw through the headliner to hit the bracket.

Now this is a dry attach with NO wiring. However if you have followed this so far you should be ready to do that next.

IMAGE_032.jpg


Ok, here is the wiring harness. I am going to identify all the plugs and where they go. Sorry for the crappy cell phone pics.

The full wiring harness. They sent me the whole deal here. I was pretty impressed.

IMAGE_047.jpg


Now the individual plugs. These two white colored connectors with green wires connect to the lights in the courtesy mirrors.

IMAGE_045.jpg


Next up is the Limited Auto Dim Rear View Mirror plug (The small thin one) and the Over head console plug (The large one).

IMAGE_046.jpg


This plug *I believe* goes to the cargo light in the rear of the truck. I plan on splicing it into the the existing wiring for the dome light and cargo light so I can still use the dome light.

IMAGE_044.jpg


And last, but not least, the main part of the wiring harness. So far I have determined that it could be spliced into the wiring behind the *Driver's side* A-pillar molding.

IMAGE_043.jpg


Also a bonus pic of that little gem - the temperature sensor.

IMAGE_048.jpg


Ok, I have finally determined the BASIC wires you need for the install. These are almost completely different from the wire colors stated in the original overhead console install write up. This is partly why it has taken so much time to update with wiring placement. I have no idea why *EXCEPT* maybe the console he pulled was from a 2nd Gen. Mine was from a '94 Limited.

1. Power is: Purple/Orange

2. Speed Sensor is: Grey/Black

3. Temperature Sensor wires are: Blue/Green and Light Blue/Orange

4. Dimmer wire is: Blue/Red

5. Front Dome Light and Vanity Mirror Lights are: Green/Yellow

6. Cargo Light is: Black/Blue

Pics anyone?

Alright to start the wiring you will need to remove these things:

-Negative Battery cable (Do I need to tell you why ;) )

-Both Sunshades (4 Screws)


-Right AND Left A-piller plastics (careful with these, those plugs can be fragile and break)


-The black tabs underneath the A-piller plastics that hold in the head liner

Ok, under the left A-pillar plastic you should see a thick cable. This is the wiring harness to all the lights. If you will notice it has a plug down near the dash.

You are going to want to save this harness.

Pull the headliner down and start undoing all the white fasteners.

When you get to the the green/yellow wire and the black/blue one that lead to the back of the truck, cut them, but leave plenty of slack.

IMAGE_054.jpg


Ok you should have this out by now:

IMAGE_055.jpg


Next up you need to add about three feet of wire to each of these: (more if your harness was cut shorter than mine)

1. Power wire: Purple/Orange

2. Speed Sensor wire: Grey/Black

3. Temperature Sensor wires: Blue/Green and Light Blue/Orange

4. Dimmer wire: Blue/Red

5. Front Dome Light and Vanity Mirror wires: Green/Yellow

6. Cargo Light wire: Black/Blue

Make sure you identify them or you are going to be popping up and down from under the dash like gopher trying to figure out which wire is what. :rolleyes:

Are you done? 'k, next up you got to get all those little wires down to the wiring harness under the dash. Follow the original cable after the plug down to the little slit next to the dash. You can either tie them in a lose overhand knot and slide them in or feed them in one at a time.

Now, I have identified each of the wires you need to splice into. Sorry for the blurry pics.

Power wire: splice it into the gray/yellow wire under the dash on the right side of the steering wheel.

IMAGE_064.jpg


The one with the bright yellow connector is the wire. (I took all these AFTER I spliced into the wires)

Ground and Dimmer: These are spliced into the plug on the back of the ash tray. Its only two screws to remove.

IMAGE_065.jpg


Speed Sensor: I spliced this into the grey/black wire coming out of a separate harness that came out through the firewall slightly to the left of the brake pedal.

IMAGE_066.jpg


Cargo and Dome Lights: I took a different approach with these. You should have two black/blue wires and one that is green/yellow. Take the old harness and cut off the plug with plenty of extra wire. Now splice the two wires identified above into the two wires coming out of that plug. Voila! You can plug these two directly into the already existing female plug without going under the dash.

IMAGE_060.jpg


IMAGE_061.jpg


IMAGE_067.jpg


Ok, time to reattach the negative battery cable and plug in the console. Turn the keys to the ON position and see if you are lighting up. If you are then proceed on. If not double check all your connections.

Now, its time to put the harness back in and hook up the dome and cargo lights. First tie up any remaining wires and shove them into the crack...nicely, with NO bare leads. Now your new harness should have the white plugs to hold it onto the frame. Start attaching them on the driver's side A-frame till you get to the first vanity mirror plug. Now cut off the black/blue wire leading to the cargo light and splice it into the existing wiring you cut earlier. After that take an extra piece of wire and splice the green/yellow dome light to the first vanity mirror wire.

Finally finish attaching the harness to the frame under the headliner till you get to the overhead console area. Screw in the overhead bracket and run the harness OVER the bracket. Run the last plug to the right vanity mirror.

IMAGE_062.jpg


Ok, what's left? The temp sensor, right? Well, it turns out mine was defective, but I left the temp sensor wiring zip tied under the dash so I could wire one in when I get it. For you you can wire it inside the truck (a better option in my opinion) or outside (more accurate). Doesn't matter.

Alright time to button everything up. Replace all your trim pieces and make sure the dome light and cargo light wiring is placed securely under the headliner.

Plug in your overhead console and screw it into place, Turn the truck on and press MODE until VAR appears on the screen. Check this diagram for your area and variance. In this mode keep hitting MODE till your number appears then let it sit for about a minute and it will return to normal.

IMAGE_070.jpg


Now, last but not least you need to calibrate your new console. Find an open parking lot and press mode on the console till CAL appears. put your X in drive and drive in a circle without applying the pedal. Keep doing this till the CAL symbol disappears.

Your done! Now go out and impress your friends with your wiring knowledge ;)
 



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Great job! When you address the wiring hookup, stress the importance of hooking up the gray wire to the speed sensor circuit to get it to work; otherwise the temp displayed will "freeze" and not vary with change. That has been a subject of confusion in the past (especially with me), some saying you don't need to hook it up. Again, great job!
 


















Next write up..never thought of that
 






:thumbsup::thumbsup:

so? lets see a picture of the console in action!
 






IMAGE_069-1.jpg


There you go!

Arghh! My phone camera taking skills stink.
 






I would do it , but I have a moon roof in the way. But in all honesty I'd much rather have a moon roof the another dome light and a compass.
 






There is a model that comes with the power sunroof. Also this thing is really short. About 1 foot long.

The mods possible off this thing are staggering. I plan on getting another temp sensor and setting up a switch so I can choose whether to display interior or exterior temp.
Also the dome light can have a black light in it or something. The possibilities are really cool.
 






My moonroof starts right where the visors end
 






I did mine on a 93 X with the removable sunroof and it looks great.
 






I have the Manual Moon Roof in my `92 Explorer, and the console stops RIGHT where the gasket is.

In the 1993 and 1994 Limited, that's EXACTLY how it was done.

Ryan
 






just trim the overhead console till it fits. i will post pics of it when i get them takin. waitin so i can put my other mods on, so i can take all the pics at once.
 






I have the moonroof one in my 2nd gen (stock) with the moonroof, and I took it all apart to paint it....and I must say..what a B*TCH to get back together, great work though man
 






NOTE ON THE TEMP SENSOR!!

Do NOT, I repeat NOT, mix up the two wires going to the temp sensor. THEY ARE NOT INTERCHANGEABLE!! You will fry your temp sensor in a matter of seconds. I have gone through two before I figured it out. Make sure you wire them correctly and/or mark your wire extensions correctly!!

Another note
A interesting side effect of choice of my power splice is that when I have the head lights on and the radio at idle, the LED display flickers to the beat of the music! :D:D
 






Mine doesn't work

I have the 94 limited model and when i bought it never worked. Where can i start to see what the issue is? Thanks.
 






I may be that the board has fried. Remove the overhead console (two screws under the garage opener holder, two clips, and the wire harness plug.) You need to remove the black box and open it up. Send a pic front and back.
 






it has to be the board because my mirror still works and i'm assuming they are under the same fuse?
 



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