Well the can of worms is open, let me grab a handful.
Where did you discover a different master cylinder that swaps with the Explorer stock part? I ask because with my two iterations of custom brakes, I know fairly close what the front caliper piston area needs to be(with the stock MC and 4500lbs weight and 12.75" rotors). I would hope to be able to fine tune the brakes with a MC change, rather than a manual proportioning valve etc.
I want to make use of a Mustang 8.8 Wilwood rear kit and some other caliper for a 12" vented rear disc.
The stock Explorers use approximately 2 1.75" pistons, the brake power comes from those big calipers and fluid pressure, given small rotors. The Corvette 65-82 calipers were the most feasible stock application to use for a first attempt. Those have four(4) 1.875" pistons, so a decent bump in size. The Mustang or PBR calipers are all 1.625" piston units, or very close to it. Those are too small for the heavy Explorer, though a Ranger apparently does okay with them.
The Corvette 4 x 1.875" calipers easily stopped the tires at 80mph+, that was a little too much brake power for my 18" tire, 4500lb, SUV.
I have a Wilwood GN III caliper that I will make another bracket for the front, but those have almost the same area as the 65-82 Corvette calipers(too big).