So in case anyone is interested, here in the ending to my hub replacment saga (started above in post #6
Front Wheel Hub Bearing)
So, to get the bottom ball joint out, I ended up buying one of these ball joint separators from harbor freight
3/4 in. Ball Joint Separator and went to work. It really didnt seem to be working as it was really easy to turn for quite a ways. Finaly it started it get a bit harder to to then BANG!, the tool dropped to the ground, I thought it had just broken by the sound, my wife came out of the house and asked what I broke, but no, the tool was fine, the crazy loud sound was just the stud coming out of the taper....
I had the nut threaded back on the shaft even with the end so the knuckle didn't just fall to the ground. It had threaded on easy enough, but now with the stud free of the knuckle, it just turned with the nut, so I had to put a hex wrench in the bottom to hold it while I undid the nut (they are made this way for this exact reason)
I only add this part to my story because once the nut was free, the hex wrench would NOT come out of the stud..... At this point I was so done with this whole thing (remember this is day 3 of my saga) and I stood up and took a few steps toward my hack saw to just saw it off.... but luckily I stopped, only because then it would be that much harder to put everything back together and it was a high quality wrench... So a few min of beating on it, made more fun because i had to hold the knuckle up at the same time so it didn't just fall to the ground when the wrench came out, and so I had room to beat on it, and its out.... I dont know how it go so stuck when I didn't really put any pressure on it, just unscrewed the nut a few threads...
All right, so, 3 days later, I finally have the knuckle off. The thing that's really stupid is this entire story up to this point has been just to get here at which point I have done 0% of what I even started out to do.... It should literately have been 10-15 min from the time I brought the jack out of the garage, but no, ford decided to design it such that there is no way to get the hub out easily.... thanks ford.
Unfortunately, I'm not yet done for the day. My driveshaft boot apparently tore some time ago and puked out all its grease and replaced it with moisture, There is no way I am doing this again for a LOOOONG time, so I have a driveshaft on hand. Yay something simple. So, pop the driveshaft out of the axle tube and go to pull it out, and I can hear the ford engineers cackling with glee.... Hmmm, not enough room between the swaybar link and shock to get it out.... maybe if I try to go above the swaybar... nope.. SO, I guess I disconnect the swaybar link.... All things considered, it goes pretty easily, just annoying because I have to hold a socket on the bottom and the top of the link, oh, and the brake caliper is hanging right in my way. so thats cool. Anyhow, get the link apart, and the driveshaft falls to the ground, pop the new one in, and reconnect the swaybar, Throw the knuckle in the back of the jeep and off to bed. (also, it was about 40°F that day)
Day 4. The hydraulic press again makes short, if noisy, work out of removing the hub from the knuckle, then the fun part of cleaning the knuckle up enough that the new hub/bearing slides in. 15 min later its done and ready to take home and install.... Thankfully nothing after this point is worth mentioning, other than my torque wrench breaking after torquing just one of the hub nuts, so delay while thats replaced, but then everything went smoothly after that....
Reading this story, it would be easy to assume I am just some inept retard who really shouldnt be working on cars.... But thats really not the case. IMO,, its just bad design combined with bad luck. Over the years I have installed several lift kits on various vehicles, replaced alternators, water pumps, radiators, A/C systems, shocks, struts, driveshafts, motor mounts, brake calipers and master cylinders, replaced various sensors, rewired bits, rebuilt carburetor's, even adjusted points and timing a few times.... But I have NEVER, EVER had as much trouble as I seem to have working on this explorer.....