OKay the new pan is installed.
I took pictures, just need somebody to host them, or email me and I will send them to you.
Brent at yourcustomconvers was a huge help, excellent customer service.
They sent me the pan the day after I ordered it.
He promised it would arrive priot to Thanksgiving and it did.
However as mentioned above the pan needed slight modifications in order to fit my 4x4 A4LD. He gave me the option of sending the pan back to them and awaiting a new deeper re-design, should be available in Feb. I declined.
The modifications to the pan were very mild and well within my abilities. I used a 3" grinder wheel to remove 60% of the center anti slosh fin. The 4x4 filter pick up tube landed directly on top of this fin. Then the new 4x4 tansmission filter recieved a 3/8" trim to the pick up tube.
Pictures explain this much better.
INstallation was as follows:
1. drop stock pan and drain fluid. remove stock filter. Let transmission drip/drain for the entire rest of the process
2. Compare the stock pan to the new cast pan. Check to see holes line up, ford gasket lines up, allis well.
3. mount the new transmission filter. Put a small trace of ATF on the bottom of the pickup tube. Hold up new pan until contact was made with pivkup tube. This provided me with an idea of where the pickup tube would hit the anti slosh fin in the new pan.
4. Using grinder removed 60% of center anti slosh fin, sand down by hand till flush with bottom of pan.
5. Cleaned new pan thouroughly to remove any aluuminum dust/shavings
6. Removed new filter, marked 3/8" on pick up tube, trimmed with coping saw. I stuffed a rag insaide the filter to ensure that no shavings found there way inside.
7. cleaned and remount new filter
8. cleaned mating surfaces of transmission and top of new pan. Installed pan gasket to new pan using gasket glue (no silicoln for me)
9. Mounted new pan using supplied screws.
10. re-located transmission tempature sensor to the new pan, re-wired. Used teflon tape on sensor threads
11. INstalled new magnetic drain plug and copper washer.
12. Filled transmission with approx 11 quarts of ATF, until full measured on dipstick. Ran truck to temp and through all grears, checked fluid level again.
Drove truck, checkd level again.
I have had the pan installed for a week and I love it. My transmission tempature gage is more accurate, previously it was mounted in the cooler line and barely registered a tempature. I have also already done a drain and fill, it is now very easy to drain the ATF and re-fill to ensure it is clean and fresh. Cheapest insurance you can get!
The pan fits perfect, is leak free. the added capacity, cooling fins, drain plug, and temp sender port are excellent features and make this pan worht every penny IMO.
Also the customer support I received was excellent. This is a very well thought out product, it is well made, and there are people on the other end of the phone number willing to answer questions.
I would recommend this pan to everyone.